Maintenance
Engine Drive Belt Replacement (Stretch |
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Type Belts - Continued) |
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IMPORTANT: Drain the fuel tank before tipping the |
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mower. DO NOT tip the machine with the carburetor or |
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spark plug down. Oil from the crankcase will saturate |
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the air filter and cause the engine to be hard to start or |
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not start at all. If contamination does occur, the air filter |
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will have to be replaced. |
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3. Remove the driven disc. Refer to the Section |
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| entitled “Driven Disc Replacement” for driven disc |
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4. | removal procedure. |
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Drain the fuel tank before tipping the mower. Do |
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| not tilt the mower with the spark plug or carbure- |
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| tor down. Tilt the mower up on its rear wheels |
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| and remove the blade and blade hub. Assistance |
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| from another person may be necessary to hold the |
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5. | mower in the tilted position. |
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| Figure 34: Removing the drive disc |
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Hold the slotted end of the drive disc bolt (B, |
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| 40 | Reproduction |
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| Figure 34) with a screwdriver and remove the nut | T ansmiss | n P | ||||||
| (G) and internal tooth lock washer (F). |
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6. Remove the belt cover, located under the deck. | 1. Remove | he dr ven disc. Refer to the Section enti- | |||||||
7. Lift the drive disc (A) up and remove the worn belt. |
| tled “Replac ng Driven Disc Rubber Ring”. | |||||||
8. Loop one end of the new belt over the engine pul- | 2. Note he rou ing of the old belt around the three | ||||||||
| ley and insert the other end through the sl | in | he |
| p lleys before removing it. |
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9. | deck. |
| m | f | 3. Place the new | ||||
Loop the belt around the pulley on the b tt |
| end of the hex shaft (B) and onto the drive pulley | |||||||
| the drive disc. |
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| (C). |
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10.Reinstall the drive disc and retaining hardware. |
| 4. Work the belt onto the top of the idler pulley (D). | |||||||
IMPORTANT: 1) The square shoulder of the drive disc | 5. Twist the belt sideways and pull it upward between | ||||||||
| the differential bracket (E) and driven pulley (F) | ||||||||
bolt must fit into the square hole of the bushing. 2) The |
| and then down into the pulley groove. Make sure | |||||||
square end of bushing must fit into the brack | slot. |
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11.Reinstall the belt cover and tighten the bolts |
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| securely. |
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12.Reinstall the blade hub and cutter blade. |
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| Recommended torque for the blade cap screw is |
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B |
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G |
F |
Figure 35: Poly-v belt routing
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