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Sterling Plumbing 100, 225, 90, 150 installation manual Cabinet Series Dehumidifying Dryer

Models: 100 150 90 Cabinet Series Dehumidifying Dryer 225

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Cabinet Series Dehumidifying Dryer

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Sterling Plumbing 100, 225, 90, 150 installation manual Cabinet Series Dehumidifying Dryer

Contents

Operation and Installation Manual Chapter 1 SafetyCabinet Series Dehumidifying Dryer A0534806Bulletin No. DH1-630.1 Cabinet Series Dehumidifying DryerTable of Contents CHAPTER 1: SAFETY……………………………………………...6CHAPTER 3 INSTALLATION…………….………...…………...14 CHAPTER 2 GENERAL INFORMATIONCHAPTER 6 MAINTENANCE…………………………………...36 CHAPTER 7 TROUBLESHOOTING…………………………….48CHAPTER 5 OPERATION………………………………………..34 CHAPTER 8 APPENDIX………………………………………….52Charts and Figures Chapter 1 Safety 1-1How to Use This ManualSafety Symbols Used in this Manual 1-2Warnings and Precautions Dryer Safety TagsWear SAFETY GLASSES and WORK GLOVES 1-3Responsibility General ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect 2-4Standard Features Chapter 2 General Information2-1Models Covered 2-2Equipment Function2-6The Closed Loop Drying System Figure 1-DryerAir Flow Diagram2-7What is Desiccant? 2-8The Process/Regeneration Cycle2-9Specifying a Drying/Conveying System Chapter 3 Installation 3-3Connecting Compressed AirThree-PhaseModels 3-1Positioning Your Dryer3-7Drying Hopper 4-1Control Panel Indicator Lights and Switches Rocker SwitchesChapter 4 Controls Indicating LightsPage Figure 2-TypicalDyer Interface Panel Cabinet Series Dehumidifying Dryer4-3Process Air Temperature Controller 4-2Process Air Dew Point DisplayOUT1 OUT2Down Arrow Button Up Arrow ButtonAuto-TuneButton E5CKE5CK Operating Parameters Available E5CK ModesSetup Mode Menu Display Level 0 Mode4-6Setting the Process Air Temperature 4-7PLC ControllerFigure Display Readout for Mode Settings Menu display Level 0 mode Level 1 modePLC LED Indicators Output LED Indicators Status LED IndicatorsOptional Figure Typical Subpanel Layout Cabinet Series Dehumidifying DryerCabinet Series Dehumidifying Dryer Cabinet Series Dehumidifying Dryer 4-8Setting the Shift on Dew Point 4-10Setting the High Dew Point Alarm4-9Entering Operating Parameters to Select Modes 4-11Optional Seven Day Timer TimerDisplay Programming the Optional Timer Checking the Set Time Daily Timer OperationMultiple-DayOperation Canceling the Settings Day OverrideCabinet Series Dehumidifying Dryer Chapter 5 Operation 5-1 Pre-StartupChecks5-2Startup 5-3Shutdown6.If needed, empty the drying hopper Cabinet Series Dehumidifying DryerChapter 6 Maintenance 6-1Work Rules6-2Servicing Process Air Filters Cleaning with Compressed Air VacuumingWashing Preventative Maintenance Checklist Dehumidifying Dryer SystemsSystem model # Serial #6-4Symptoms of Worn Desiccant 6-3Servicing the Dew Point MonitorDesiccant material causes eye irritation Do not get in eyes6-5Replacing Worn Desiccant First AidMake sure the bed interiors are clean Vacuum out the desiccant6-6Replacing the Process Heater DryerLarge bead Type Small bead Type6-7Replacing the Regeneration Heater Changing the Controller Security LevelMode Security levelSetting range Defaultsetting Setting rangeSetting range settingSetting range ModeOption Boards Available Option BoardsSetting range ParameterSetting range Setting rangeDefault Option TypeParameter FactoryCabinet Series Dehumidifying Dryer Cabinet Series Dehumidifying Dryer Chapter 7 Troubleshooting ProblemPossible cause Corrective actionProblem Possible causeCorrective action Cabinet Series Dehumidifying DryerProblem Using a ThermocoupleUsing a Platinum Resistance Thermometer Possible cause8-2Technical Specifications Service DepartmentCHAPTER 8 APPENDIX 8-1Contact Information