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Sterling Plumbing 100, 225, 90, 150 installation manual Cabinet Series Dehumidifying Dryer

Models: 100 150 90 Cabinet Series Dehumidifying Dryer 225

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Cabinet Series Dehumidifying Dryer

Page 33

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Sterling Plumbing 100, 225, 90, 150 installation manual Cabinet Series Dehumidifying Dryer

Contents

Chapter 1 Safety Operation and Installation ManualCabinet Series Dehumidifying Dryer A0534806Cabinet Series Dehumidifying Dryer Bulletin No. DH1-630.1CHAPTER 1: SAFETY……………………………………………...6 Table of ContentsCHAPTER 3 INSTALLATION…………….………...…………...14 CHAPTER 2 GENERAL INFORMATIONCHAPTER 7 TROUBLESHOOTING…………………………….48 CHAPTER 6 MAINTENANCE…………………………………...36CHAPTER 5 OPERATION………………………………………..34 CHAPTER 8 APPENDIX………………………………………….52Charts and Figures Chapter 1 Safety 1-1How to Use This ManualSafety Symbols Used in this Manual 1-2Warnings and Precautions Dryer Safety TagsWear SAFETY GLASSES and WORK GLOVES 1-3Responsibility General ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect Chapter 2 General Information 2-4Standard Features2-1Models Covered 2-2Equipment FunctionFigure 1-DryerAir Flow Diagram 2-6The Closed Loop Drying System2-7What is Desiccant? 2-8The Process/Regeneration Cycle2-9Specifying a Drying/Conveying System 3-3Connecting Compressed Air Chapter 3 InstallationThree-PhaseModels 3-1Positioning Your Dryer3-7Drying Hopper Rocker Switches 4-1Control Panel Indicator Lights and SwitchesChapter 4 Controls Indicating LightsPage Cabinet Series Dehumidifying Dryer Figure 2-TypicalDyer Interface Panel4-2Process Air Dew Point Display 4-3Process Air Temperature ControllerOUT1 OUT2Up Arrow Button Down Arrow ButtonAuto-TuneButton E5CKAvailable E5CK Modes E5CK Operating ParametersSetup Mode Menu Display Level 0 Mode4-7PLC Controller 4-6Setting the Process Air TemperatureFigure Display Readout for Mode Settings Menu display Level 0 mode Level 1 modePLC LED Indicators Output LED Indicators Status LED IndicatorsOptional Cabinet Series Dehumidifying Dryer Figure Typical Subpanel LayoutCabinet Series Dehumidifying Dryer Cabinet Series Dehumidifying Dryer 4-8Setting the Shift on Dew Point 4-10Setting the High Dew Point Alarm4-9Entering Operating Parameters to Select Modes 4-11Optional Seven Day Timer TimerDisplay Programming the Optional Timer Checking the Set Time Daily Timer OperationMultiple-DayOperation Day Override Canceling the SettingsCabinet Series Dehumidifying Dryer 5-1 Pre-StartupChecks Chapter 5 Operation5-2Startup 5-3ShutdownCabinet Series Dehumidifying Dryer 6.If needed, empty the drying hopperChapter 6 Maintenance 6-1Work Rules6-2Servicing Process Air Filters Cleaning with Compressed Air VacuumingWashing Dehumidifying Dryer Systems Preventative Maintenance ChecklistSystem model # Serial #6-3Servicing the Dew Point Monitor 6-4Symptoms of Worn DesiccantDesiccant material causes eye irritation Do not get in eyesFirst Aid 6-5Replacing Worn DesiccantMake sure the bed interiors are clean Vacuum out the desiccantDryer 6-6Replacing the Process HeaterLarge bead Type Small bead TypeChanging the Controller Security Level 6-7Replacing the Regeneration HeaterMode Security levelDefault Setting rangesetting Setting rangesetting Setting rangeSetting range ModeAvailable Option Boards Option BoardsSetting range ParameterSetting range Setting rangeDefault Option TypeParameter FactoryCabinet Series Dehumidifying Dryer Cabinet Series Dehumidifying Dryer Problem Chapter 7 TroubleshootingPossible cause Corrective actionPossible cause ProblemCorrective action Cabinet Series Dehumidifying DryerUsing a Thermocouple ProblemUsing a Platinum Resistance Thermometer Possible causeService Department 8-2Technical SpecificationsCHAPTER 8 APPENDIX 8-1Contact Information