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Emerson 400518-01 installation manual Epsilon EP Drive, Installation Manual

Models: 400518-01

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Epsilon EP Drive

Installation Manual

Information furnished by Control Techniques Americas LLC (Control Techniques) is believed to be accurate and reliable. However, no responsibility is assumed by Control Techniques for its use. Control Techniques reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Control Techniques also assumes no responsibility for any errors that may appear in this document. Information in this document is subject to change without notice.

P/N 400518-01

Revision: A1

Date: December 15, 2006

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Emerson 400518-01 installation manual Epsilon EP Drive, Installation Manual

Contents

Installation Manual P/N Revision A1 Date December 15 Control Techniques Americas LLCEpsilon EP Drive Page Epsilon EP Drive Installation ManualReference Materials Safety of Machinery Safety InformationSafety Precautions Setup, Commissioning and MaintenanceGrounding Earthing, equipotential bonding - High Leakage Current General warningSupply isolation device Products connected by plug and socketUnderwriters Laboratories Listed LISTED 51Y8 IND. CONT. EQ File E 58592 Sec.5The “conditions of acceptability” required by UL are Drive Output Current vs. Time graph Drive Overload ProtectionManufacturer’s Name CE Declaration of ConformitySafety Information Declaration of ConformityOptions and Accessories Safety InformationInstallation DiagnosticsProduct Overview Table of ContentsSafety Information InstallationIndex Diagnostics and TroubleshootingOptions and Accessories SpecificationsFigure 1 Epsilon EP-PDN Drive Feature Location Product OverviewEpsilon EP Drive 1140 W Product OverviewAchieving Low Impedance Connections InstallationStep 1 Basic Installation Guidelines Electromagnetic Compatibility EMCWiring Notes Electrostatic Discharge ESD ProtectionEnvironmental Considerations Figure 2 AC Filter and Cable Connections Panel LayoutCable to Enclosure Shielding Through Wall Shield GrommetInstallation Step 2 Mechanical Installation AC Line Filter Installation NotesAC Line Filters Figure 4 Mechanical Drawing for Epsilon Base and Indexing Drives InstallationB or -I only Figure 5 Mechanical Drawing for Epsilon Programming Drive AC Power Supply Step 3 High Power ConnectionsFigure 6 Typical System Grounding Diagram System GroundingAC Power Requirements AC Supplies NOT Requiring TransformersFigure 7 Earth Grounded WYE Distribution Transformer, 120/208Y 3Ø Figure 8 Earth Grounded Delta Distribution Transformer, 240 Vac 3Ø AC Supplies Requiring TransformersFigure 10 Three-Phase WYE ungrounded Distribution to a Three-Phase Delta/WYE Isolation Transformer To Drive Terminals Figure 13 Single Phase Power Supply ConnectionsTransformer Sizing To Drive TerminalsInstallation Drive/Motor CombinationSuggested KVA Rating Square D Line Fusing and Wire SizeLine Wire Gauge FerrazFront View AC Input Power ConnectionsFigure 14 Epsilon EP AC Power Wiring Diagram Operation on DC Input SupplyExternal Shunt Resistor External Shunt Electrical InstallationShunt Resistor Kit Installation Shunt ControlMotor Power Wiring NT and MG MotorsFigure 15Shunt Resistor Connections showing SM-Heatsink DBR-1 Kit Figure 16 Epsilon EP - NT/MG Motor Power Wiring Diagram InstallationFront View Front View XV Motor Power WiringFigure 17 Epsilon EP - XV 40 mm - 80 mm Motor Power Wiring Diagram Figure 18 Epsilon EP - XV 130 mm Motor Power Wiring DiagramFigure 19 Logic Power Supply Wiring Diagram Step 4 Low Power ConnectionsDC Logic Power Supply Wiring Logic Power Supply SpecificationMotor Overtemp Wiring Motor Feedback Wiring J6Connection of Encoder Quadrature and Marker Signals Connection of Encoder Commutation Signals to the DriveFigure 22 Motor Encoder Feedback Connection For XV 130 mm Motors XV 40-80 mm MotorXV 130 mm Motor Figure 21 Motor Encoder Feedback Connection For XV 40-80 mm MotorsFigure 23 Epsilon EP to NT or MG Motor Brake Wiring Diagram Motor Brake WiringFigure 24 Epsilon EP/XV 40-80 mm Motor Brake Wiring Diagram Input/Output and Drive Enable WiringI/O Connector J3 Functions Figure 26 Epsilon EP-B Input/Output Wiring DiagramOUTPUTS Figure 27 I/O Connector J3 FunctionsFigure 28 STI-24IO Interface Board InstallationAnalog/Sync Output Connector J5 Figure 30Analog/Sync Output Connector J5 FunctionsSTI-SNCOA Electrical Characteristics FunctionPin Numbers STI-SNCI Interface Board Sync Input Connector J10Figure 32Analog Input Connector J10 Functions 1 2 3 5 6 7Figure 34 Analog Command, Single Ended Wiring Diagram Analog Command WiringEncoder Output Signal Wiring Figure 33 Analog Command, Differential Wiring DiagramFigure 35 Analog/Sync Output Connector J5 Encoder Output Wiring Figure 36 Direction Convention DiagramA A B B Z Z/ 11 Connector Shell Installation Pulse Mode Wiring, Differential InputsFigure 37 Pulse Mode, Differential Output to Differential Input Figure 38 Pulse Mode, Single Ended Output to Differential InputPulse Mode Wiring, Single Ended Inputs Note R1, R2, and R3 must be mounted within 3 ft 1m of the end drive Figure 42 Master/Slave Encoder ConnectionsMaster Encoder or Drive OutputCommunication Cables Communicationscable Figure 43 Epsilon EP Serial Communication ConnectorFigure 44 2 Epsilon Drives Daisy Chained Together DDC-RJ45Serial Communications Specifications Modbus CommunicationsEthernet Port DeviceNet PortOptions and Accessories Safety InformationInstallation DiagnosticsDiagnostics and Troubleshooting Diagnostic DisplayStatus Codes Fault Codes Bridge Disabled DiagnosticsFault Action to ResetFault Descriptions Power Up TestFlash Invalid Drive Overtemp Invalid ConfigurationPower Module NVM InvalidTrajectory Fault #1 Following ErrorSync Fault Run Time Faults EP-P onlyProgram Fault Diagnostic Analog Output Test PointsDrive Faults Trajectory Fault #2Figure 45 Active Drive Faults Detected Dialog Box Viewing Active Drive FaultsRebooting the Drive Resetting FaultsOptions and Accessories Options and AccessoriesEpsilon EP Drive Options Figure 46 Epsilon EP-P Drive shown with OptionsSTI-24IO Figure 47 Dimensions of the STI-24IO BoardFigure 48 STI-SNCOA Drive Analog/Sync Output Breakout Board STI-SNCOASTI-SNCI 1 2 3 5 6 7Figure 49 STI-SNCI Drive Sync In Breakout Board Figure 50 STI-ENC Drive Encoder Feedback Board STI-ENCSpecification Safety InformationInstallation DiagnosticsSpecifications Epsilon EP SpecificationsSpecification Specification Specification Specificationsshown in inches/mm Epsilon EP Drive DimensionsSpecification The following table applies to A* and B* as shown in the figure belowCable Diagrams EIO26 CableSpecification REAR VIEW OF CONNECTOR XV Motor CablesXTMDS-XXX Cable FORM WIRESpecification XCMDS-XXXFORM WIRE BLU/WHT 20 AWG Drain WireSpecification XCMDBS-XXXFORM WIRE BRAID SHIELD GRN/YEL BRN BLK BLU BLU/WHT 20 AWG Drain WireSpecification DRAIN WIREREAR VIEW OF CONNECTOR XTBMS-XXXSpecification XEFTS-XXX CableSpecifications XEFCS-XXX CableSpecification NT and MG Motor CablesCMDS-XXX Cable CMMS-XXX CableCBMS-XXX Cable SpecificationGND A Specification EFCS-XXX CableSpecification Sync CablesSNCDD-915-XXX SNCFLOA-XXXSNCMD-815-XXX SNCFLI-XXXSpecification SNCMD-89-XXX SpecificationsSpecification Specification Communications CablesESA-SP-485-XXX ETH-PATCH-XXXIndex Page Page Phone 952 995-8033 or 800 Fax 952 Printed in U.S.A Customer Service Phone 952 995-8000 or 800 Fax 952 Technical SupportControl Techniques Americas LLC Division of EMERSON Co 12005 Technology Drive Eden Prairie, Minnesota 55344-3620 U.S.A