Epsilon EP Drive
Installation Manual
P/N Revision A1 Date December 15 Control Techniques Americas LLC
Page
Installation Manual
Epsilon EP Drive
Reference Materials
Safety Information
Safety Precautions
Setup, Commissioning and Maintenance
Safety of Machinery
General warning
Supply isolation device
Products connected by plug and socket
Grounding Earthing, equipotential bonding - High Leakage Current
The “conditions of acceptability” required by UL are
Underwriters Laboratories Listed
LISTED 51Y8 IND. CONT. EQ File E 58592 Sec.5
Drive Overload Protection
Drive Output Current vs. Time graph
CE Declaration of Conformity
Safety Information
Declaration of Conformity
Manufacturer’s Name
Safety Information
Installation
Diagnostics
Options and Accessories
Table of Contents
Safety Information
Installation
Product Overview
Diagnostics and Troubleshooting
Options and Accessories
Specifications
Index
Epsilon EP Drive
Figure 1 Epsilon EP-PDN Drive Feature Location
Product Overview
Product Overview
1140 W
Installation
Step 1 Basic Installation Guidelines
Electromagnetic Compatibility EMC
Achieving Low Impedance Connections
Environmental Considerations
Wiring Notes
Electrostatic Discharge ESD Protection
Panel Layout
Figure 2 AC Filter and Cable Connections
Installation
Cable to Enclosure Shielding
Through Wall Shield Grommet
AC Line Filters
Step 2 Mechanical Installation
AC Line Filter Installation Notes
B or -I only
Figure 4 Mechanical Drawing for Epsilon Base and Indexing Drives
Installation
Figure 5 Mechanical Drawing for Epsilon Programming Drive
Step 3 High Power Connections
Figure 6 Typical System Grounding Diagram
System Grounding
AC Power Supply
Figure 7 Earth Grounded WYE Distribution Transformer, 120/208Y 3Ø
AC Power Requirements
AC Supplies NOT Requiring Transformers
AC Supplies Requiring Transformers
Figure 8 Earth Grounded Delta Distribution Transformer, 240 Vac 3Ø
Figure 10 Three-Phase WYE ungrounded Distribution to a Three-Phase Delta/WYE Isolation Transformer
Figure 13 Single Phase Power Supply Connections
Transformer Sizing
To Drive Terminals
To Drive Terminals
Suggested KVA Rating
Installation
Drive/Motor Combination
Line Fusing and Wire Size
Line Wire Gauge
Ferraz
Square D
AC Input Power Connections
Figure 14 Epsilon EP AC Power Wiring Diagram
Operation on DC Input Supply
Front View
External Shunt Electrical Installation
Shunt Resistor Kit Installation
Shunt Control
External Shunt Resistor
Figure 15Shunt Resistor Connections showing SM-Heatsink DBR-1 Kit
Motor Power Wiring
NT and MG Motors
Front View
Figure 16 Epsilon EP - NT/MG Motor Power Wiring Diagram
Installation
XV Motor Power Wiring
Figure 17 Epsilon EP - XV 40 mm - 80 mm Motor Power Wiring Diagram
Figure 18 Epsilon EP - XV 130 mm Motor Power Wiring Diagram
Front View
Step 4 Low Power Connections
DC Logic Power Supply Wiring
Logic Power Supply Specification
Figure 19 Logic Power Supply Wiring Diagram
Motor Feedback Wiring J6
Connection of Encoder Quadrature and Marker Signals
Connection of Encoder Commutation Signals to the Drive
Motor Overtemp Wiring
XV 40-80 mm Motor
XV 130 mm Motor
Figure 21 Motor Encoder Feedback Connection For XV 40-80 mm Motors
Figure 22 Motor Encoder Feedback Connection For XV 130 mm Motors
Motor Brake Wiring
Figure 23 Epsilon EP to NT or MG Motor Brake Wiring Diagram
Input/Output and Drive Enable Wiring
Figure 24 Epsilon EP/XV 40-80 mm Motor Brake Wiring Diagram
Figure 26 Epsilon EP-B Input/Output Wiring Diagram
I/O Connector J3 Functions
Figure 27 I/O Connector J3 Functions
Figure 28 STI-24IO Interface Board
Installation
OUTPUTS
STI-SNCOA
Analog/Sync Output Connector J5
Figure 30Analog/Sync Output Connector J5 Functions
Pin Numbers
Electrical Characteristics
Function
Sync Input Connector J10
Figure 32Analog Input Connector J10 Functions
1 2 3 5 6 7
STI-SNCI Interface Board
Analog Command Wiring
Encoder Output Signal Wiring
Figure 33 Analog Command, Differential Wiring Diagram
Figure 34 Analog Command, Single Ended Wiring Diagram
A A B B Z Z/ 11 Connector Shell
Figure 35 Analog/Sync Output Connector J5 Encoder Output Wiring
Figure 36 Direction Convention Diagram
Pulse Mode Wiring, Differential Inputs
Figure 37 Pulse Mode, Differential Output to Differential Input
Figure 38 Pulse Mode, Single Ended Output to Differential Input
Installation
Pulse Mode Wiring, Single Ended Inputs
Figure 42 Master/Slave Encoder Connections
Master Encoder
or Drive Output
Note R1, R2, and R3 must be mounted within 3 ft 1m of the end drive
Communications
Communication Cables
Figure 43 Epsilon EP Serial Communication Connector
Figure 44 2 Epsilon Drives Daisy Chained Together
DDC-RJ45
cable
Modbus Communications
Ethernet Port
DeviceNet Port
Serial Communications Specifications
Safety Information
Installation
Diagnostics
Options and Accessories
Status Codes
Diagnostics and Troubleshooting
Diagnostic Display
Fault Codes
Diagnostics
Fault
Action to Reset
Bridge Disabled
Flash Invalid
Fault Descriptions
Power Up Test
Invalid Configuration
Power Module
NVM Invalid
Drive Overtemp
Following Error
Sync Fault
Run Time Faults EP-P only
Trajectory Fault #1
Diagnostic Analog Output Test Points
Drive Faults
Trajectory Fault #2
Program Fault
Viewing Active Drive Faults
Rebooting the Drive
Resetting Faults
Figure 45 Active Drive Faults Detected Dialog Box
Options and Accessories
Epsilon EP Drive Options
Figure 46 Epsilon EP-P Drive shown with Options
Options and Accessories
Figure 47 Dimensions of the STI-24IO Board
STI-24IO
STI-SNCOA
Figure 48 STI-SNCOA Drive Analog/Sync Output Breakout Board
Figure 49 STI-SNCI Drive Sync In Breakout Board
STI-SNCI
1 2 3 5 6 7
STI-ENC
Figure 50 STI-ENC Drive Encoder Feedback Board
Safety Information
Installation
Diagnostics
Specification
Specification
Specifications
Epsilon EP Specifications
Specification
Specifications
Specification
Epsilon EP Drive Dimensions
Specification
The following table applies to A* and B* as shown in the figure below
shown in inches/mm
Specification
Cable Diagrams
EIO26 Cable
XV Motor Cables
XTMDS-XXX Cable
FORM WIRE
REAR VIEW OF CONNECTOR
XCMDS-XXX
FORM WIRE
BLU/WHT 20 AWG Drain Wire
Specification
XCMDBS-XXX
FORM WIRE BRAID SHIELD GRN/YEL BRN BLK BLU
BLU/WHT 20 AWG Drain Wire
Specification
DRAIN WIRE
REAR VIEW OF CONNECTOR
XTBMS-XXX
Specification
XEFTS-XXX Cable
Specification
XEFCS-XXX Cable
Specifications
NT and MG Motor Cables
CMDS-XXX Cable
CMMS-XXX Cable
Specification
GND A
CBMS-XXX Cable
Specification
EFCS-XXX Cable
Specification
Sync Cables
SNCDD-915-XXX
SNCFLOA-XXX
Specification
Specification
SNCMD-815-XXX
SNCFLI-XXX
Specification
SNCMD-89-XXX
Specifications
Communications Cables
ESA-SP-485-XXX
ETH-PATCH-XXX
Specification
Index
Page
Page
Customer Service Phone 952 995-8000 or 800 Fax 952 Technical Support
Control Techniques Americas LLC Division of EMERSON Co
12005 Technology Drive Eden Prairie, Minnesota 55344-3620 U.S.A
Phone 952 995-8033 or 800 Fax 952 Printed in U.S.A