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Emerson 400518-01 installation manual Reference Materials

Models: 400518-01

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© Control Techniques Americas LLC, 2006 Part Number: 400518-01

Revision: A1

Date: December 2006

Printed in United States of America

Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of Control Techniques Americas LLC.

Control Techniques Americas LLC a division of EMERSON Co.

Control Techniques Americas LLC is not affiliated with Microsoft Corporation, owner of the Microsoft, Windows, and Windows NT trademarks.

Modbus is a trademark of Gould, Inc. Schaffner is a trademark of Schaffner

Mate-N-Lok is a trademark of Amp Incorporated Corp. DeviceNet is a trademark of Open DeviceNet Vendor Association.

Reference Materials

The following related reference manuals may be useful with your particular system.

Epsilon EP-I Indexing Drive and FM-2 Indexing Module Reference Manual (400518-02)Epsilon EP-B Drive Reference Manual (400518-03)

Epsilon EP-P Drive and FM-3/4 Modules Reference Manual (400518-04)Epsilon EP-P Drive Connectivity Reference Manual (400518-05)Epsilon EP-IDN DeviceNet Reference Manual (400518-08)

This document has been prepared to conform to the current released version of the product. Because of our extensive development efforts and our desire to further improve and enhance the product, inconsistencies may exist between the product and documentation in some instances. Call your customer support representative if you encounter an inconsistency.

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Emerson 400518-01 installation manual Reference Materials

Contents

P/N Revision A1 Date December 15 Control Techniques Americas LLC Installation ManualEpsilon EP Drive Page Installation Manual Epsilon EP DriveReference Materials Safety Information Safety PrecautionsSetup, Commissioning and Maintenance Safety of MachineryGeneral warning Supply isolation deviceProducts connected by plug and socket Grounding Earthing, equipotential bonding - High Leakage CurrentLISTED 51Y8 IND. CONT. EQ File E 58592 Sec.5 Underwriters Laboratories ListedThe “conditions of acceptability” required by UL are Drive Overload Protection Drive Output Current vs. Time graphCE Declaration of Conformity Safety InformationDeclaration of Conformity Manufacturer’s NameSafety Information InstallationDiagnostics Options and AccessoriesTable of Contents Safety InformationInstallation Product OverviewDiagnostics and Troubleshooting Options and AccessoriesSpecifications IndexProduct Overview Figure 1 Epsilon EP-PDN Drive Feature LocationEpsilon EP Drive Product Overview 1140 WInstallation Step 1 Basic Installation GuidelinesElectromagnetic Compatibility EMC Achieving Low Impedance ConnectionsElectrostatic Discharge ESD Protection Wiring NotesEnvironmental Considerations Panel Layout Figure 2 AC Filter and Cable ConnectionsThrough Wall Shield Grommet Cable to Enclosure ShieldingInstallation AC Line Filter Installation Notes Step 2 Mechanical InstallationAC Line Filters Installation Figure 4 Mechanical Drawing for Epsilon Base and Indexing DrivesB or -I only Figure 5 Mechanical Drawing for Epsilon Programming Drive Step 3 High Power Connections Figure 6 Typical System Grounding DiagramSystem Grounding AC Power SupplyAC Supplies NOT Requiring Transformers AC Power RequirementsFigure 7 Earth Grounded WYE Distribution Transformer, 120/208Y 3Ø AC Supplies Requiring Transformers Figure 8 Earth Grounded Delta Distribution Transformer, 240 Vac 3ØFigure 10 Three-Phase WYE ungrounded Distribution to a Three-Phase Delta/WYE Isolation Transformer Figure 13 Single Phase Power Supply Connections Transformer SizingTo Drive Terminals To Drive TerminalsDrive/Motor Combination InstallationSuggested KVA Rating Line Fusing and Wire Size Line Wire GaugeFerraz Square DAC Input Power Connections Figure 14 Epsilon EP AC Power Wiring DiagramOperation on DC Input Supply Front ViewExternal Shunt Electrical Installation Shunt Resistor Kit InstallationShunt Control External Shunt ResistorNT and MG Motors Motor Power WiringFigure 15Shunt Resistor Connections showing SM-Heatsink DBR-1 Kit Installation Figure 16 Epsilon EP - NT/MG Motor Power Wiring DiagramFront View XV Motor Power Wiring Figure 17 Epsilon EP - XV 40 mm - 80 mm Motor Power Wiring DiagramFigure 18 Epsilon EP - XV 130 mm Motor Power Wiring Diagram Front ViewStep 4 Low Power Connections DC Logic Power Supply WiringLogic Power Supply Specification Figure 19 Logic Power Supply Wiring DiagramMotor Feedback Wiring J6 Connection of Encoder Quadrature and Marker SignalsConnection of Encoder Commutation Signals to the Drive Motor Overtemp WiringXV 40-80 mm Motor XV 130 mm MotorFigure 21 Motor Encoder Feedback Connection For XV 40-80 mm Motors Figure 22 Motor Encoder Feedback Connection For XV 130 mm MotorsMotor Brake Wiring Figure 23 Epsilon EP to NT or MG Motor Brake Wiring DiagramInput/Output and Drive Enable Wiring Figure 24 Epsilon EP/XV 40-80 mm Motor Brake Wiring DiagramFigure 26 Epsilon EP-B Input/Output Wiring Diagram I/O Connector J3 FunctionsFigure 27 I/O Connector J3 Functions Figure 28 STI-24IO Interface BoardInstallation OUTPUTSFigure 30Analog/Sync Output Connector J5 Functions Analog/Sync Output Connector J5STI-SNCOA Function Electrical CharacteristicsPin Numbers Sync Input Connector J10 Figure 32Analog Input Connector J10 Functions1 2 3 5 6 7 STI-SNCI Interface BoardAnalog Command Wiring Encoder Output Signal WiringFigure 33 Analog Command, Differential Wiring Diagram Figure 34 Analog Command, Single Ended Wiring DiagramFigure 36 Direction Convention Diagram Figure 35 Analog/Sync Output Connector J5 Encoder Output WiringA A B B Z Z/ 11 Connector Shell Pulse Mode Wiring, Differential Inputs Figure 37 Pulse Mode, Differential Output to Differential InputFigure 38 Pulse Mode, Single Ended Output to Differential Input InstallationPulse Mode Wiring, Single Ended Inputs Figure 42 Master/Slave Encoder Connections Master Encoderor Drive Output Note R1, R2, and R3 must be mounted within 3 ft 1m of the end driveCommunications Communication CablesFigure 43 Epsilon EP Serial Communication Connector Figure 44 2 Epsilon Drives Daisy Chained TogetherDDC-RJ45 cableModbus Communications Ethernet PortDeviceNet Port Serial Communications SpecificationsSafety Information InstallationDiagnostics Options and AccessoriesDiagnostic Display Diagnostics and TroubleshootingStatus Codes Fault Codes Diagnostics FaultAction to Reset Bridge DisabledPower Up Test Fault DescriptionsFlash Invalid Invalid Configuration Power ModuleNVM Invalid Drive OvertempFollowing Error Sync FaultRun Time Faults EP-P only Trajectory Fault #1Diagnostic Analog Output Test Points Drive FaultsTrajectory Fault #2 Program FaultViewing Active Drive Faults Rebooting the DriveResetting Faults Figure 45 Active Drive Faults Detected Dialog BoxOptions and Accessories Epsilon EP Drive OptionsFigure 46 Epsilon EP-P Drive shown with Options Options and AccessoriesFigure 47 Dimensions of the STI-24IO Board STI-24IOSTI-SNCOA Figure 48 STI-SNCOA Drive Analog/Sync Output Breakout Board1 2 3 5 6 7 STI-SNCIFigure 49 STI-SNCI Drive Sync In Breakout Board STI-ENC Figure 50 STI-ENC Drive Encoder Feedback BoardSafety Information InstallationDiagnostics SpecificationEpsilon EP Specifications SpecificationsSpecification Specification Specifications SpecificationEpsilon EP Drive Dimensions SpecificationThe following table applies to A* and B* as shown in the figure below shown in inches/mmEIO26 Cable Cable DiagramsSpecification XV Motor Cables XTMDS-XXX CableFORM WIRE REAR VIEW OF CONNECTORXCMDS-XXX FORM WIREBLU/WHT 20 AWG Drain Wire SpecificationXCMDBS-XXX FORM WIRE BRAID SHIELD GRN/YEL BRN BLK BLUBLU/WHT 20 AWG Drain Wire SpecificationDRAIN WIRE REAR VIEW OF CONNECTORXTBMS-XXX SpecificationXEFTS-XXX Cable SpecificationXEFCS-XXX Cable SpecificationsNT and MG Motor Cables CMDS-XXX CableCMMS-XXX Cable SpecificationSpecification CBMS-XXX CableGND A EFCS-XXX Cable SpecificationSync Cables SNCDD-915-XXXSNCFLOA-XXX SpecificationSNCFLI-XXX SNCMD-815-XXXSpecification Specifications SNCMD-89-XXXSpecification Communications Cables ESA-SP-485-XXXETH-PATCH-XXX SpecificationIndex Page Page Customer Service Phone 952 995-8000 or 800 Fax 952 Technical Support Control Techniques Americas LLC Division of EMERSON Co12005 Technology Drive Eden Prairie, Minnesota 55344-3620 U.S.A Phone 952 995-8033 or 800 Fax 952 Printed in U.S.A