P/N Revision A1 Date December 15 Control Techniques Americas LLC
Installation Manual
Epsilon EP Drive
Page
Installation Manual
Epsilon EP Drive
Reference Materials
Setup, Commissioning and Maintenance
Safety Information
Safety Precautions
Safety of Machinery
Products connected by plug and socket
General warning
Supply isolation device
Grounding Earthing, equipotential bonding - High Leakage Current
LISTED 51Y8 IND. CONT. EQ File E 58592 Sec.5
Underwriters Laboratories Listed
The “conditions of acceptability” required by UL are
Drive Overload Protection
Drive Output Current vs. Time graph
Declaration of Conformity
CE Declaration of Conformity
Safety Information
Manufacturer’s Name
Diagnostics
Safety Information
Installation
Options and Accessories
Installation
Table of Contents
Safety Information
Product Overview
Specifications
Diagnostics and Troubleshooting
Options and Accessories
Index
Product Overview
Figure 1 Epsilon EP-PDN Drive Feature Location
Epsilon EP Drive
Product Overview
1140 W
Electromagnetic Compatibility EMC
Installation
Step 1 Basic Installation Guidelines
Achieving Low Impedance Connections
Electrostatic Discharge ESD Protection
Wiring Notes
Environmental Considerations
Panel Layout
Figure 2 AC Filter and Cable Connections
Through Wall Shield Grommet
Cable to Enclosure Shielding
Installation
AC Line Filter Installation Notes
Step 2 Mechanical Installation
AC Line Filters
Installation
Figure 4 Mechanical Drawing for Epsilon Base and Indexing Drives
B or -I only
Figure 5 Mechanical Drawing for Epsilon Programming Drive
System Grounding
Step 3 High Power Connections
Figure 6 Typical System Grounding Diagram
AC Power Supply
AC Supplies NOT Requiring Transformers
AC Power Requirements
Figure 7 Earth Grounded WYE Distribution Transformer, 120/208Y 3Ø
AC Supplies Requiring Transformers
Figure 8 Earth Grounded Delta Distribution Transformer, 240 Vac 3Ø
Figure 10 Three-Phase WYE ungrounded Distribution to a Three-Phase Delta/WYE Isolation Transformer
To Drive Terminals
Figure 13 Single Phase Power Supply Connections
Transformer Sizing
To Drive Terminals
Drive/Motor Combination
Installation
Suggested KVA Rating
Ferraz
Line Fusing and Wire Size
Line Wire Gauge
Square D
Operation on DC Input Supply
AC Input Power Connections
Figure 14 Epsilon EP AC Power Wiring Diagram
Front View
Shunt Control
External Shunt Electrical Installation
Shunt Resistor Kit Installation
External Shunt Resistor
NT and MG Motors
Motor Power Wiring
Figure 15Shunt Resistor Connections showing SM-Heatsink DBR-1 Kit
Installation
Figure 16 Epsilon EP - NT/MG Motor Power Wiring Diagram
Front View
Figure 18 Epsilon EP - XV 130 mm Motor Power Wiring Diagram
XV Motor Power Wiring
Figure 17 Epsilon EP - XV 40 mm - 80 mm Motor Power Wiring Diagram
Front View
Logic Power Supply Specification
Step 4 Low Power Connections
DC Logic Power Supply Wiring
Figure 19 Logic Power Supply Wiring Diagram
Connection of Encoder Commutation Signals to the Drive
Motor Feedback Wiring J6
Connection of Encoder Quadrature and Marker Signals
Motor Overtemp Wiring
Figure 21 Motor Encoder Feedback Connection For XV 40-80 mm Motors
XV 40-80 mm Motor
XV 130 mm Motor
Figure 22 Motor Encoder Feedback Connection For XV 130 mm Motors
Motor Brake Wiring
Figure 23 Epsilon EP to NT or MG Motor Brake Wiring Diagram
Input/Output and Drive Enable Wiring
Figure 24 Epsilon EP/XV 40-80 mm Motor Brake Wiring Diagram
Figure 26 Epsilon EP-B Input/Output Wiring Diagram
I/O Connector J3 Functions
Installation
Figure 27 I/O Connector J3 Functions
Figure 28 STI-24IO Interface Board
OUTPUTS
Figure 30Analog/Sync Output Connector J5 Functions
Analog/Sync Output Connector J5
STI-SNCOA
Function
Electrical Characteristics
Pin Numbers
1 2 3 5 6 7
Sync Input Connector J10
Figure 32Analog Input Connector J10 Functions
STI-SNCI Interface Board
Figure 33 Analog Command, Differential Wiring Diagram
Analog Command Wiring
Encoder Output Signal Wiring
Figure 34 Analog Command, Single Ended Wiring Diagram
Figure 36 Direction Convention Diagram
Figure 35 Analog/Sync Output Connector J5 Encoder Output Wiring
A A B B Z Z/ 11 Connector Shell
Figure 38 Pulse Mode, Single Ended Output to Differential Input
Pulse Mode Wiring, Differential Inputs
Figure 37 Pulse Mode, Differential Output to Differential Input
Installation
Pulse Mode Wiring, Single Ended Inputs
or Drive Output
Figure 42 Master/Slave Encoder Connections
Master Encoder
Note R1, R2, and R3 must be mounted within 3 ft 1m of the end drive
Communications
Communication Cables
DDC-RJ45
Figure 43 Epsilon EP Serial Communication Connector
Figure 44 2 Epsilon Drives Daisy Chained Together
cable
DeviceNet Port
Modbus Communications
Ethernet Port
Serial Communications Specifications
Diagnostics
Safety Information
Installation
Options and Accessories
Diagnostic Display
Diagnostics and Troubleshooting
Status Codes
Fault Codes
Action to Reset
Diagnostics
Fault
Bridge Disabled
Power Up Test
Fault Descriptions
Flash Invalid
NVM Invalid
Invalid Configuration
Power Module
Drive Overtemp
Run Time Faults EP-P only
Following Error
Sync Fault
Trajectory Fault #1
Trajectory Fault #2
Diagnostic Analog Output Test Points
Drive Faults
Program Fault
Resetting Faults
Viewing Active Drive Faults
Rebooting the Drive
Figure 45 Active Drive Faults Detected Dialog Box
Figure 46 Epsilon EP-P Drive shown with Options
Options and Accessories
Epsilon EP Drive Options
Options and Accessories
Figure 47 Dimensions of the STI-24IO Board
STI-24IO
STI-SNCOA
Figure 48 STI-SNCOA Drive Analog/Sync Output Breakout Board
1 2 3 5 6 7
STI-SNCI
Figure 49 STI-SNCI Drive Sync In Breakout Board
STI-ENC
Figure 50 STI-ENC Drive Encoder Feedback Board
Diagnostics
Safety Information
Installation
Specification
Epsilon EP Specifications
Specifications
Specification
Specification
Specifications
Specification
The following table applies to A* and B* as shown in the figure below
Epsilon EP Drive Dimensions
Specification
shown in inches/mm
EIO26 Cable
Cable Diagrams
Specification
FORM WIRE
XV Motor Cables
XTMDS-XXX Cable
REAR VIEW OF CONNECTOR
BLU/WHT 20 AWG Drain Wire
XCMDS-XXX
FORM WIRE
Specification
BLU/WHT 20 AWG Drain Wire
XCMDBS-XXX
FORM WIRE BRAID SHIELD GRN/YEL BRN BLK BLU
Specification
XTBMS-XXX
DRAIN WIRE
REAR VIEW OF CONNECTOR
Specification
XEFTS-XXX Cable
Specification
XEFCS-XXX Cable
Specifications
CMMS-XXX Cable
NT and MG Motor Cables
CMDS-XXX Cable
Specification
Specification
CBMS-XXX Cable
GND A
EFCS-XXX Cable
Specification
SNCFLOA-XXX
Sync Cables
SNCDD-915-XXX
Specification
SNCFLI-XXX
SNCMD-815-XXX
Specification
Specifications
SNCMD-89-XXX
Specification
ETH-PATCH-XXX
Communications Cables
ESA-SP-485-XXX
Specification
Index
Page
Page
12005 Technology Drive Eden Prairie, Minnesota 55344-3620 U.S.A
Customer Service Phone 952 995-8000 or 800 Fax 952 Technical Support
Control Techniques Americas LLC Division of EMERSON Co
Phone 952 995-8033 or 800 Fax 952 Printed in U.S.A