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Emerson 400518-01 installation manual Panel Layout, AC Filter and Cable Connections

Models: 400518-01

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Panel Layout

Safety Information	Product Overview

Installation

Diagnostics

Options and Accessories

Specification

•You should consider future troubleshooting and repair when installing all wiring. All wiring should be either color coded and/or tagged with industrial wire tabs.

•As a general rule, the minimum cable bend radius is ten times the cable outer diameter.

•All wiring and cables, stationary and moving, must be protected from abrasion.

•Ground wires should not be shared or "daisy-chained" with other equipment.

•Ensure that full metal to metal surface contact is made between the enclosure ground lug and the metal enclosure, not simply through the mounting bolt and threads.

•All inductive coils must be suppressed with appropriate devices, such as diodes or resistor/capacitor (RC) networks, except as described in this manual.

•If using a non-shielded Ethernet cable, install a clamp on ferrite, Control Techniques part number 157016-07, Steward 28A0593-0A2 or equivalent.

Panel Layout

	Metallic	NEMA Enclosure
	Raceway
	PE	Filter
		Filter
	AC In	Fuses
	L2	Bonded to mounting plate
	L1	Bonded to mounting plate
	L1	and enclosure wall
	External Encoder
		Drive
		Through wall shield grommets

Customer supplied terminal strip (optional) Connect shield through and to mounting plate

Motor Feedback Cable

Motor Power Cable

Motor

Figure 2: AC Filter and Cable Connections

Installation

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Emerson 400518-01 installation manual Panel Layout, AC Filter and Cable Connections

Contents

Epsilon EP Drive Installation ManualP/N Revision A1 Date December 15 Control Techniques Americas LLC Page Epsilon EP Drive Installation ManualReference Materials Safety Precautions Safety InformationSetup, Commissioning and Maintenance Safety of MachinerySupply isolation device General warningProducts connected by plug and socket Grounding Earthing, equipotential bonding - High Leakage CurrentThe “conditions of acceptability” required by UL are Underwriters Laboratories ListedLISTED 51Y8 IND. CONT. EQ File E 58592 Sec.5 Drive Output Current vs. Time graph Drive Overload ProtectionSafety Information CE Declaration of ConformityDeclaration of Conformity Manufacturer’s NameInstallation Safety InformationDiagnostics Options and AccessoriesSafety Information Table of ContentsInstallation Product OverviewOptions and Accessories Diagnostics and TroubleshootingSpecifications IndexEpsilon EP Drive Figure 1 Epsilon EP-PDN Drive Feature LocationProduct Overview 1140 W Product OverviewStep 1 Basic Installation Guidelines InstallationElectromagnetic Compatibility EMC Achieving Low Impedance ConnectionsEnvironmental Considerations Wiring NotesElectrostatic Discharge ESD Protection Figure 2 AC Filter and Cable Connections Panel LayoutInstallation Cable to Enclosure ShieldingThrough Wall Shield Grommet AC Line Filters Step 2 Mechanical InstallationAC Line Filter Installation Notes B or -I only Figure 4 Mechanical Drawing for Epsilon Base and Indexing DrivesInstallation Figure 5 Mechanical Drawing for Epsilon Programming Drive Figure 6 Typical System Grounding Diagram Step 3 High Power ConnectionsSystem Grounding AC Power SupplyFigure 7 Earth Grounded WYE Distribution Transformer, 120/208Y 3Ø AC Power RequirementsAC Supplies NOT Requiring Transformers Figure 8 Earth Grounded Delta Distribution Transformer, 240 Vac 3Ø AC Supplies Requiring TransformersFigure 10 Three-Phase WYE ungrounded Distribution to a Three-Phase Delta/WYE Isolation Transformer Transformer Sizing Figure 13 Single Phase Power Supply ConnectionsTo Drive Terminals To Drive TerminalsSuggested KVA Rating InstallationDrive/Motor Combination Line Wire Gauge Line Fusing and Wire SizeFerraz Square DFigure 14 Epsilon EP AC Power Wiring Diagram AC Input Power ConnectionsOperation on DC Input Supply Front ViewShunt Resistor Kit Installation External Shunt Electrical InstallationShunt Control External Shunt ResistorFigure 15Shunt Resistor Connections showing SM-Heatsink DBR-1 Kit Motor Power WiringNT and MG Motors Front View Figure 16 Epsilon EP - NT/MG Motor Power Wiring DiagramInstallation Figure 17 Epsilon EP - XV 40 mm - 80 mm Motor Power Wiring Diagram XV Motor Power WiringFigure 18 Epsilon EP - XV 130 mm Motor Power Wiring Diagram Front ViewDC Logic Power Supply Wiring Step 4 Low Power ConnectionsLogic Power Supply Specification Figure 19 Logic Power Supply Wiring DiagramConnection of Encoder Quadrature and Marker Signals Motor Feedback Wiring J6Connection of Encoder Commutation Signals to the Drive Motor Overtemp WiringXV 130 mm Motor XV 40-80 mm MotorFigure 21 Motor Encoder Feedback Connection For XV 40-80 mm Motors Figure 22 Motor Encoder Feedback Connection For XV 130 mm MotorsFigure 23 Epsilon EP to NT or MG Motor Brake Wiring Diagram Motor Brake WiringFigure 24 Epsilon EP/XV 40-80 mm Motor Brake Wiring Diagram Input/Output and Drive Enable WiringI/O Connector J3 Functions Figure 26 Epsilon EP-B Input/Output Wiring DiagramFigure 28 STI-24IO Interface Board Figure 27 I/O Connector J3 FunctionsInstallation OUTPUTSSTI-SNCOA Analog/Sync Output Connector J5Figure 30Analog/Sync Output Connector J5 Functions Pin Numbers Electrical CharacteristicsFunction Figure 32Analog Input Connector J10 Functions Sync Input Connector J101 2 3 5 6 7 STI-SNCI Interface BoardEncoder Output Signal Wiring Analog Command WiringFigure 33 Analog Command, Differential Wiring Diagram Figure 34 Analog Command, Single Ended Wiring DiagramA A B B Z Z/ 11 Connector Shell Figure 35 Analog/Sync Output Connector J5 Encoder Output WiringFigure 36 Direction Convention Diagram Figure 37 Pulse Mode, Differential Output to Differential Input Pulse Mode Wiring, Differential InputsFigure 38 Pulse Mode, Single Ended Output to Differential Input InstallationPulse Mode Wiring, Single Ended Inputs Master Encoder Figure 42 Master/Slave Encoder Connectionsor Drive Output Note R1, R2, and R3 must be mounted within 3 ft 1m of the end driveCommunication Cables CommunicationsFigure 44 2 Epsilon Drives Daisy Chained Together Figure 43 Epsilon EP Serial Communication ConnectorDDC-RJ45 cableEthernet Port Modbus CommunicationsDeviceNet Port Serial Communications SpecificationsInstallation Safety InformationDiagnostics Options and AccessoriesStatus Codes Diagnostics and TroubleshootingDiagnostic Display Fault Codes Fault DiagnosticsAction to Reset Bridge DisabledFlash Invalid Fault DescriptionsPower Up Test Power Module Invalid ConfigurationNVM Invalid Drive OvertempSync Fault Following ErrorRun Time Faults EP-P only Trajectory Fault #1Drive Faults Diagnostic Analog Output Test PointsTrajectory Fault #2 Program FaultRebooting the Drive Viewing Active Drive FaultsResetting Faults Figure 45 Active Drive Faults Detected Dialog BoxEpsilon EP Drive Options Options and AccessoriesFigure 46 Epsilon EP-P Drive shown with Options Options and AccessoriesSTI-24IO Figure 47 Dimensions of the STI-24IO BoardFigure 48 STI-SNCOA Drive Analog/Sync Output Breakout Board STI-SNCOAFigure 49 STI-SNCI Drive Sync In Breakout Board STI-SNCI1 2 3 5 6 7 Figure 50 STI-ENC Drive Encoder Feedback Board STI-ENCInstallation Safety InformationDiagnostics SpecificationSpecification SpecificationsEpsilon EP Specifications Specification Specification SpecificationsSpecification Epsilon EP Drive DimensionsThe following table applies to A* and B* as shown in the figure below shown in inches/mmSpecification Cable DiagramsEIO26 Cable XTMDS-XXX Cable XV Motor CablesFORM WIRE REAR VIEW OF CONNECTORFORM WIRE XCMDS-XXXBLU/WHT 20 AWG Drain Wire SpecificationFORM WIRE BRAID SHIELD GRN/YEL BRN BLK BLU XCMDBS-XXXBLU/WHT 20 AWG Drain Wire SpecificationREAR VIEW OF CONNECTOR DRAIN WIREXTBMS-XXX SpecificationSpecification XEFTS-XXX CableSpecifications XEFCS-XXX CableCMDS-XXX Cable NT and MG Motor CablesCMMS-XXX Cable SpecificationGND A CBMS-XXX CableSpecification Specification EFCS-XXX CableSNCDD-915-XXX Sync CablesSNCFLOA-XXX SpecificationSpecification SNCMD-815-XXXSNCFLI-XXX Specification SNCMD-89-XXXSpecifications ESA-SP-485-XXX Communications CablesETH-PATCH-XXX SpecificationIndex Page Page Control Techniques Americas LLC Division of EMERSON Co Customer Service Phone 952 995-8000 or 800 Fax 952 Technical Support12005 Technology Drive Eden Prairie, Minnesota 55344-3620 U.S.A Phone 952 995-8033 or 800 Fax 952 Printed in U.S.A