P/N Revision A1 Date December 15 Control Techniques Americas LLC
Installation Manual
Epsilon EP Drive
Page
Epsilon EP Drive
Installation Manual
Reference Materials
Safety of Machinery
Safety Information
Safety Precautions
Setup, Commissioning and Maintenance
Grounding Earthing, equipotential bonding - High Leakage Current
General warning
Supply isolation device
Products connected by plug and socket
LISTED 51Y8 IND. CONT. EQ File E 58592 Sec.5
Underwriters Laboratories Listed
The “conditions of acceptability” required by UL are
Drive Output Current vs. Time graph
Drive Overload Protection
Manufacturer’s Name
CE Declaration of Conformity
Safety Information
Declaration of Conformity
Options and Accessories
Safety Information
Installation
Diagnostics
Product Overview
Table of Contents
Safety Information
Installation
Index
Diagnostics and Troubleshooting
Options and Accessories
Specifications
Product Overview
Figure 1 Epsilon EP-PDN Drive Feature Location
Epsilon EP Drive
1140 W
Product Overview
Achieving Low Impedance Connections
Installation
Step 1 Basic Installation Guidelines
Electromagnetic Compatibility EMC
Electrostatic Discharge ESD Protection
Wiring Notes
Environmental Considerations
Figure 2 AC Filter and Cable Connections
Panel Layout
Through Wall Shield Grommet
Cable to Enclosure Shielding
Installation
AC Line Filter Installation Notes
Step 2 Mechanical Installation
AC Line Filters
Installation
Figure 4 Mechanical Drawing for Epsilon Base and Indexing Drives
B or -I only
Figure 5 Mechanical Drawing for Epsilon Programming Drive
AC Power Supply
Step 3 High Power Connections
Figure 6 Typical System Grounding Diagram
System Grounding
AC Supplies NOT Requiring Transformers
AC Power Requirements
Figure 7 Earth Grounded WYE Distribution Transformer, 120/208Y 3Ø
Figure 8 Earth Grounded Delta Distribution Transformer, 240 Vac 3Ø
AC Supplies Requiring Transformers
Figure 10 Three-Phase WYE ungrounded Distribution to a Three-Phase Delta/WYE Isolation Transformer
To Drive Terminals
Figure 13 Single Phase Power Supply Connections
Transformer Sizing
To Drive Terminals
Drive/Motor Combination
Installation
Suggested KVA Rating
Square D
Line Fusing and Wire Size
Line Wire Gauge
Ferraz
Front View
AC Input Power Connections
Figure 14 Epsilon EP AC Power Wiring Diagram
Operation on DC Input Supply
External Shunt Resistor
External Shunt Electrical Installation
Shunt Resistor Kit Installation
Shunt Control
NT and MG Motors
Motor Power Wiring
Figure 15Shunt Resistor Connections showing SM-Heatsink DBR-1 Kit
Installation
Figure 16 Epsilon EP - NT/MG Motor Power Wiring Diagram
Front View
Front View
XV Motor Power Wiring
Figure 17 Epsilon EP - XV 40 mm - 80 mm Motor Power Wiring Diagram
Figure 18 Epsilon EP - XV 130 mm Motor Power Wiring Diagram
Figure 19 Logic Power Supply Wiring Diagram
Step 4 Low Power Connections
DC Logic Power Supply Wiring
Logic Power Supply Specification
Motor Overtemp Wiring
Motor Feedback Wiring J6
Connection of Encoder Quadrature and Marker Signals
Connection of Encoder Commutation Signals to the Drive
Figure 22 Motor Encoder Feedback Connection For XV 130 mm Motors
XV 40-80 mm Motor
XV 130 mm Motor
Figure 21 Motor Encoder Feedback Connection For XV 40-80 mm Motors
Figure 23 Epsilon EP to NT or MG Motor Brake Wiring Diagram
Motor Brake Wiring
Figure 24 Epsilon EP/XV 40-80 mm Motor Brake Wiring Diagram
Input/Output and Drive Enable Wiring
I/O Connector J3 Functions
Figure 26 Epsilon EP-B Input/Output Wiring Diagram
OUTPUTS
Figure 27 I/O Connector J3 Functions
Figure 28 STI-24IO Interface Board
Installation
Figure 30Analog/Sync Output Connector J5 Functions
Analog/Sync Output Connector J5
STI-SNCOA
Function
Electrical Characteristics
Pin Numbers
STI-SNCI Interface Board
Sync Input Connector J10
Figure 32Analog Input Connector J10 Functions
1 2 3 5 6 7
Figure 34 Analog Command, Single Ended Wiring Diagram
Analog Command Wiring
Encoder Output Signal Wiring
Figure 33 Analog Command, Differential Wiring Diagram
Figure 36 Direction Convention Diagram
Figure 35 Analog/Sync Output Connector J5 Encoder Output Wiring
A A B B Z Z/ 11 Connector Shell
Installation
Pulse Mode Wiring, Differential Inputs
Figure 37 Pulse Mode, Differential Output to Differential Input
Figure 38 Pulse Mode, Single Ended Output to Differential Input
Pulse Mode Wiring, Single Ended Inputs
Note R1, R2, and R3 must be mounted within 3 ft 1m of the end drive
Figure 42 Master/Slave Encoder Connections
Master Encoder
or Drive Output
Communication Cables
Communications
cable
Figure 43 Epsilon EP Serial Communication Connector
Figure 44 2 Epsilon Drives Daisy Chained Together
DDC-RJ45
Serial Communications Specifications
Modbus Communications
Ethernet Port
DeviceNet Port
Options and Accessories
Safety Information
Installation
Diagnostics
Diagnostic Display
Diagnostics and Troubleshooting
Status Codes
Fault Codes
Bridge Disabled
Diagnostics
Fault
Action to Reset
Power Up Test
Fault Descriptions
Flash Invalid
Drive Overtemp
Invalid Configuration
Power Module
NVM Invalid
Trajectory Fault #1
Following Error
Sync Fault
Run Time Faults EP-P only
Program Fault
Diagnostic Analog Output Test Points
Drive Faults
Trajectory Fault #2
Figure 45 Active Drive Faults Detected Dialog Box
Viewing Active Drive Faults
Rebooting the Drive
Resetting Faults
Options and Accessories
Options and Accessories
Epsilon EP Drive Options
Figure 46 Epsilon EP-P Drive shown with Options
STI-24IO
Figure 47 Dimensions of the STI-24IO Board
Figure 48 STI-SNCOA Drive Analog/Sync Output Breakout Board
STI-SNCOA
1 2 3 5 6 7
STI-SNCI
Figure 49 STI-SNCI Drive Sync In Breakout Board
Figure 50 STI-ENC Drive Encoder Feedback Board
STI-ENC
Specification
Safety Information
Installation
Diagnostics
Epsilon EP Specifications
Specifications
Specification
Specification
Specification
Specifications
shown in inches/mm
Epsilon EP Drive Dimensions
Specification
The following table applies to A* and B* as shown in the figure below
EIO26 Cable
Cable Diagrams
Specification
REAR VIEW OF CONNECTOR
XV Motor Cables
XTMDS-XXX Cable
FORM WIRE
Specification
XCMDS-XXX
FORM WIRE
BLU/WHT 20 AWG Drain Wire
Specification
XCMDBS-XXX
FORM WIRE BRAID SHIELD GRN/YEL BRN BLK BLU
BLU/WHT 20 AWG Drain Wire
Specification
DRAIN WIRE
REAR VIEW OF CONNECTOR
XTBMS-XXX
Specification
XEFTS-XXX Cable
Specifications
XEFCS-XXX Cable
Specification
NT and MG Motor Cables
CMDS-XXX Cable
CMMS-XXX Cable
Specification
CBMS-XXX Cable
GND A
Specification
EFCS-XXX Cable
Specification
Sync Cables
SNCDD-915-XXX
SNCFLOA-XXX
SNCFLI-XXX
SNCMD-815-XXX
Specification
Specifications
SNCMD-89-XXX
Specification
Specification
Communications Cables
ESA-SP-485-XXX
ETH-PATCH-XXX
Index
Page
Page
Phone 952 995-8033 or 800 Fax 952 Printed in U.S.A
Customer Service Phone 952 995-8000 or 800 Fax 952 Technical Support
Control Techniques Americas LLC Division of EMERSON Co
12005 Technology Drive Eden Prairie, Minnesota 55344-3620 U.S.A