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Emerson 400518-01 installation manual Product Overview, 1140 W

Models: 400518-01

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Safety Information

Product Overview

Installation

Diagnostics

Options and Accessories

Specification

Epsilon EP drives are rated at 240 Vac input voltage and can operate with an input voltage from 20 to 264 Vac. The EP drives are available in three current ratings.

Drive Model	Continuous Power Rating	Continuous Current	Peak Current
Epsilon EP202	670 W	2.2 A RMS	4.4 A RMS

Epsilon EP204	1140 W	4.0 A RMS	8.0 A RMS

Epsilon EP206	1610 W	6.5 A RMS	13.0 A RMS

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Emerson 400518-01 installation manual Product Overview, 1140 W

Contents

Epsilon EP Drive Installation ManualP/N Revision A1 Date December 15 Control Techniques Americas LLC Page Installation Manual Epsilon EP DriveReference Materials Setup, Commissioning and Maintenance Safety InformationSafety Precautions Safety of MachineryProducts connected by plug and socket General warningSupply isolation device Grounding Earthing, equipotential bonding - High Leakage CurrentThe “conditions of acceptability” required by UL are Underwriters Laboratories ListedLISTED 51Y8 IND. CONT. EQ File E 58592 Sec.5 Drive Overload Protection Drive Output Current vs. Time graphDeclaration of Conformity CE Declaration of ConformitySafety Information Manufacturer’s NameDiagnostics Safety InformationInstallation Options and AccessoriesInstallation Table of ContentsSafety Information Product OverviewSpecifications Diagnostics and TroubleshootingOptions and Accessories IndexEpsilon EP Drive Figure 1 Epsilon EP-PDN Drive Feature LocationProduct Overview Product Overview 1140 WElectromagnetic Compatibility EMC InstallationStep 1 Basic Installation Guidelines Achieving Low Impedance ConnectionsEnvironmental Considerations Wiring NotesElectrostatic Discharge ESD Protection Panel Layout Figure 2 AC Filter and Cable ConnectionsInstallation Cable to Enclosure ShieldingThrough Wall Shield Grommet AC Line Filters Step 2 Mechanical InstallationAC Line Filter Installation Notes B or -I only Figure 4 Mechanical Drawing for Epsilon Base and Indexing DrivesInstallation Figure 5 Mechanical Drawing for Epsilon Programming Drive System Grounding Step 3 High Power ConnectionsFigure 6 Typical System Grounding Diagram AC Power SupplyFigure 7 Earth Grounded WYE Distribution Transformer, 120/208Y 3Ø AC Power RequirementsAC Supplies NOT Requiring Transformers AC Supplies Requiring Transformers Figure 8 Earth Grounded Delta Distribution Transformer, 240 Vac 3ØFigure 10 Three-Phase WYE ungrounded Distribution to a Three-Phase Delta/WYE Isolation Transformer To Drive Terminals Figure 13 Single Phase Power Supply ConnectionsTransformer Sizing To Drive TerminalsSuggested KVA Rating InstallationDrive/Motor Combination Ferraz Line Fusing and Wire SizeLine Wire Gauge Square DOperation on DC Input Supply AC Input Power ConnectionsFigure 14 Epsilon EP AC Power Wiring Diagram Front ViewShunt Control External Shunt Electrical InstallationShunt Resistor Kit Installation External Shunt ResistorFigure 15Shunt Resistor Connections showing SM-Heatsink DBR-1 Kit Motor Power WiringNT and MG Motors Front View Figure 16 Epsilon EP - NT/MG Motor Power Wiring DiagramInstallation Figure 18 Epsilon EP - XV 130 mm Motor Power Wiring Diagram XV Motor Power WiringFigure 17 Epsilon EP - XV 40 mm - 80 mm Motor Power Wiring Diagram Front ViewLogic Power Supply Specification Step 4 Low Power ConnectionsDC Logic Power Supply Wiring Figure 19 Logic Power Supply Wiring DiagramConnection of Encoder Commutation Signals to the Drive Motor Feedback Wiring J6Connection of Encoder Quadrature and Marker Signals Motor Overtemp WiringFigure 21 Motor Encoder Feedback Connection For XV 40-80 mm Motors XV 40-80 mm MotorXV 130 mm Motor Figure 22 Motor Encoder Feedback Connection For XV 130 mm MotorsMotor Brake Wiring Figure 23 Epsilon EP to NT or MG Motor Brake Wiring DiagramInput/Output and Drive Enable Wiring Figure 24 Epsilon EP/XV 40-80 mm Motor Brake Wiring DiagramFigure 26 Epsilon EP-B Input/Output Wiring Diagram I/O Connector J3 FunctionsInstallation Figure 27 I/O Connector J3 FunctionsFigure 28 STI-24IO Interface Board OUTPUTSSTI-SNCOA Analog/Sync Output Connector J5Figure 30Analog/Sync Output Connector J5 Functions Pin Numbers Electrical CharacteristicsFunction 1 2 3 5 6 7 Sync Input Connector J10Figure 32Analog Input Connector J10 Functions STI-SNCI Interface BoardFigure 33 Analog Command, Differential Wiring Diagram Analog Command WiringEncoder Output Signal Wiring Figure 34 Analog Command, Single Ended Wiring DiagramA A B B Z Z/ 11 Connector Shell Figure 35 Analog/Sync Output Connector J5 Encoder Output WiringFigure 36 Direction Convention Diagram Figure 38 Pulse Mode, Single Ended Output to Differential Input Pulse Mode Wiring, Differential InputsFigure 37 Pulse Mode, Differential Output to Differential Input InstallationPulse Mode Wiring, Single Ended Inputs or Drive Output Figure 42 Master/Slave Encoder ConnectionsMaster Encoder Note R1, R2, and R3 must be mounted within 3 ft 1m of the end driveCommunications Communication CablesDDC-RJ45 Figure 43 Epsilon EP Serial Communication ConnectorFigure 44 2 Epsilon Drives Daisy Chained Together cableDeviceNet Port Modbus CommunicationsEthernet Port Serial Communications SpecificationsDiagnostics Safety InformationInstallation Options and AccessoriesStatus Codes Diagnostics and TroubleshootingDiagnostic Display Fault Codes Action to Reset DiagnosticsFault Bridge DisabledFlash Invalid Fault DescriptionsPower Up Test NVM Invalid Invalid ConfigurationPower Module Drive OvertempRun Time Faults EP-P only Following ErrorSync Fault Trajectory Fault #1Trajectory Fault #2 Diagnostic Analog Output Test PointsDrive Faults Program FaultResetting Faults Viewing Active Drive FaultsRebooting the Drive Figure 45 Active Drive Faults Detected Dialog BoxFigure 46 Epsilon EP-P Drive shown with Options Options and AccessoriesEpsilon EP Drive Options Options and AccessoriesFigure 47 Dimensions of the STI-24IO Board STI-24IOSTI-SNCOA Figure 48 STI-SNCOA Drive Analog/Sync Output Breakout BoardFigure 49 STI-SNCI Drive Sync In Breakout Board STI-SNCI1 2 3 5 6 7 STI-ENC Figure 50 STI-ENC Drive Encoder Feedback BoardDiagnostics Safety InformationInstallation SpecificationSpecification SpecificationsEpsilon EP Specifications Specification Specifications SpecificationThe following table applies to A* and B* as shown in the figure below Epsilon EP Drive DimensionsSpecification shown in inches/mmSpecification Cable DiagramsEIO26 Cable FORM WIRE XV Motor CablesXTMDS-XXX Cable REAR VIEW OF CONNECTORBLU/WHT 20 AWG Drain Wire XCMDS-XXXFORM WIRE SpecificationBLU/WHT 20 AWG Drain Wire XCMDBS-XXXFORM WIRE BRAID SHIELD GRN/YEL BRN BLK BLU SpecificationXTBMS-XXX DRAIN WIREREAR VIEW OF CONNECTOR SpecificationXEFTS-XXX Cable SpecificationXEFCS-XXX Cable SpecificationsCMMS-XXX Cable NT and MG Motor CablesCMDS-XXX Cable SpecificationGND A CBMS-XXX CableSpecification EFCS-XXX Cable SpecificationSNCFLOA-XXX Sync CablesSNCDD-915-XXX SpecificationSpecification SNCMD-815-XXXSNCFLI-XXX Specification SNCMD-89-XXXSpecifications ETH-PATCH-XXX Communications CablesESA-SP-485-XXX SpecificationIndex Page Page 12005 Technology Drive Eden Prairie, Minnesota 55344-3620 U.S.A Customer Service Phone 952 995-8000 or 800 Fax 952 Technical SupportControl Techniques Americas LLC Division of EMERSON Co Phone 952 995-8033 or 800 Fax 952 Printed in U.S.A