Installation Manual
P/N Revision A1 Date December 15 Control Techniques Americas LLC
Epsilon EP Drive
Page
Epsilon EP Drive
Installation Manual
Reference Materials
Safety Precautions
Safety Information
Setup, Commissioning and Maintenance
Safety of Machinery
Supply isolation device
General warning
Products connected by plug and socket
Grounding Earthing, equipotential bonding - High Leakage Current
Underwriters Laboratories Listed
LISTED 51Y8 IND. CONT. EQ File E 58592 Sec.5
The “conditions of acceptability” required by UL are
Drive Output Current vs. Time graph
Drive Overload Protection
Safety Information
CE Declaration of Conformity
Declaration of Conformity
Manufacturer’s Name
Installation
Safety Information
Diagnostics
Options and Accessories
Safety Information
Table of Contents
Installation
Product Overview
Options and Accessories
Diagnostics and Troubleshooting
Specifications
Index
Figure 1 Epsilon EP-PDN Drive Feature Location
Product Overview
Epsilon EP Drive
1140 W
Product Overview
Step 1 Basic Installation Guidelines
Installation
Electromagnetic Compatibility EMC
Achieving Low Impedance Connections
Wiring Notes
Electrostatic Discharge ESD Protection
Environmental Considerations
Figure 2 AC Filter and Cable Connections
Panel Layout
Cable to Enclosure Shielding
Through Wall Shield Grommet
Installation
Step 2 Mechanical Installation
AC Line Filter Installation Notes
AC Line Filters
Figure 4 Mechanical Drawing for Epsilon Base and Indexing Drives
Installation
B or -I only
Figure 5 Mechanical Drawing for Epsilon Programming Drive
Figure 6 Typical System Grounding Diagram
Step 3 High Power Connections
System Grounding
AC Power Supply
AC Power Requirements
AC Supplies NOT Requiring Transformers
Figure 7 Earth Grounded WYE Distribution Transformer, 120/208Y 3Ø
Figure 8 Earth Grounded Delta Distribution Transformer, 240 Vac 3Ø
AC Supplies Requiring Transformers
Figure 10 Three-Phase WYE ungrounded Distribution to a Three-Phase Delta/WYE Isolation Transformer
Transformer Sizing
Figure 13 Single Phase Power Supply Connections
To Drive Terminals
To Drive Terminals
Installation
Drive/Motor Combination
Suggested KVA Rating
Line Wire Gauge
Line Fusing and Wire Size
Ferraz
Square D
Figure 14 Epsilon EP AC Power Wiring Diagram
AC Input Power Connections
Operation on DC Input Supply
Front View
Shunt Resistor Kit Installation
External Shunt Electrical Installation
Shunt Control
External Shunt Resistor
Motor Power Wiring
NT and MG Motors
Figure 15Shunt Resistor Connections showing SM-Heatsink DBR-1 Kit
Figure 16 Epsilon EP - NT/MG Motor Power Wiring Diagram
Installation
Front View
Figure 17 Epsilon EP - XV 40 mm - 80 mm Motor Power Wiring Diagram
XV Motor Power Wiring
Figure 18 Epsilon EP - XV 130 mm Motor Power Wiring Diagram
Front View
DC Logic Power Supply Wiring
Step 4 Low Power Connections
Logic Power Supply Specification
Figure 19 Logic Power Supply Wiring Diagram
Connection of Encoder Quadrature and Marker Signals
Motor Feedback Wiring J6
Connection of Encoder Commutation Signals to the Drive
Motor Overtemp Wiring
XV 130 mm Motor
XV 40-80 mm Motor
Figure 21 Motor Encoder Feedback Connection For XV 40-80 mm Motors
Figure 22 Motor Encoder Feedback Connection For XV 130 mm Motors
Figure 23 Epsilon EP to NT or MG Motor Brake Wiring Diagram
Motor Brake Wiring
Figure 24 Epsilon EP/XV 40-80 mm Motor Brake Wiring Diagram
Input/Output and Drive Enable Wiring
I/O Connector J3 Functions
Figure 26 Epsilon EP-B Input/Output Wiring Diagram
Figure 28 STI-24IO Interface Board
Figure 27 I/O Connector J3 Functions
Installation
OUTPUTS
Analog/Sync Output Connector J5
Figure 30Analog/Sync Output Connector J5 Functions
STI-SNCOA
Electrical Characteristics
Function
Pin Numbers
Figure 32Analog Input Connector J10 Functions
Sync Input Connector J10
1 2 3 5 6 7
STI-SNCI Interface Board
Encoder Output Signal Wiring
Analog Command Wiring
Figure 33 Analog Command, Differential Wiring Diagram
Figure 34 Analog Command, Single Ended Wiring Diagram
Figure 35 Analog/Sync Output Connector J5 Encoder Output Wiring
Figure 36 Direction Convention Diagram
A A B B Z Z/ 11 Connector Shell
Figure 37 Pulse Mode, Differential Output to Differential Input
Pulse Mode Wiring, Differential Inputs
Figure 38 Pulse Mode, Single Ended Output to Differential Input
Installation
Pulse Mode Wiring, Single Ended Inputs
Master Encoder
Figure 42 Master/Slave Encoder Connections
or Drive Output
Note R1, R2, and R3 must be mounted within 3 ft 1m of the end drive
Communication Cables
Communications
Figure 44 2 Epsilon Drives Daisy Chained Together
Figure 43 Epsilon EP Serial Communication Connector
DDC-RJ45
cable
Ethernet Port
Modbus Communications
DeviceNet Port
Serial Communications Specifications
Installation
Safety Information
Diagnostics
Options and Accessories
Diagnostics and Troubleshooting
Diagnostic Display
Status Codes
Fault Codes
Fault
Diagnostics
Action to Reset
Bridge Disabled
Fault Descriptions
Power Up Test
Flash Invalid
Power Module
Invalid Configuration
NVM Invalid
Drive Overtemp
Sync Fault
Following Error
Run Time Faults EP-P only
Trajectory Fault #1
Drive Faults
Diagnostic Analog Output Test Points
Trajectory Fault #2
Program Fault
Rebooting the Drive
Viewing Active Drive Faults
Resetting Faults
Figure 45 Active Drive Faults Detected Dialog Box
Epsilon EP Drive Options
Options and Accessories
Figure 46 Epsilon EP-P Drive shown with Options
Options and Accessories
STI-24IO
Figure 47 Dimensions of the STI-24IO Board
Figure 48 STI-SNCOA Drive Analog/Sync Output Breakout Board
STI-SNCOA
STI-SNCI
1 2 3 5 6 7
Figure 49 STI-SNCI Drive Sync In Breakout Board
Figure 50 STI-ENC Drive Encoder Feedback Board
STI-ENC
Installation
Safety Information
Diagnostics
Specification
Specifications
Epsilon EP Specifications
Specification
Specification
Specification
Specifications
Specification
Epsilon EP Drive Dimensions
The following table applies to A* and B* as shown in the figure below
shown in inches/mm
Cable Diagrams
EIO26 Cable
Specification
XTMDS-XXX Cable
XV Motor Cables
FORM WIRE
REAR VIEW OF CONNECTOR
FORM WIRE
XCMDS-XXX
BLU/WHT 20 AWG Drain Wire
Specification
FORM WIRE BRAID SHIELD GRN/YEL BRN BLK BLU
XCMDBS-XXX
BLU/WHT 20 AWG Drain Wire
Specification
REAR VIEW OF CONNECTOR
DRAIN WIRE
XTBMS-XXX
Specification
Specification
XEFTS-XXX Cable
Specifications
XEFCS-XXX Cable
CMDS-XXX Cable
NT and MG Motor Cables
CMMS-XXX Cable
Specification
CBMS-XXX Cable
Specification
GND A
Specification
EFCS-XXX Cable
SNCDD-915-XXX
Sync Cables
SNCFLOA-XXX
Specification
SNCMD-815-XXX
SNCFLI-XXX
Specification
SNCMD-89-XXX
Specifications
Specification
ESA-SP-485-XXX
Communications Cables
ETH-PATCH-XXX
Specification
Index
Page
Page
Control Techniques Americas LLC Division of EMERSON Co
Customer Service Phone 952 995-8000 or 800 Fax 952 Technical Support
12005 Technology Drive Eden Prairie, Minnesota 55344-3620 U.S.A
Phone 952 995-8033 or 800 Fax 952 Printed in U.S.A