2003 Sunrise Medical Inc. 931157 Rev A
Guardian Aspire Service Manual
Understanding VSI Controller Diagnostics Codes
Guardian Aspire Troubleshooting Guide
Specifications
Troubleshooting - No Power
ASPIRE SERVICE MANUAL
INTRODUCTION
SUNRISE MEDICAL
2003
Battery Condition Meter
VSI Controller
Speed/Profile indicator
Speed/ Profile Increase. Used to Increase the Speed/ Profile setting
0 Vdc
Plugs/Connectors
24 Vdc
LH Motor
Main Wiring Diagram/Tool List
Troubleshooting No Power
Section
1.0 Circuit Breaker Reset
1.2 Battery Test
1.3 Re-Charging the Batteries
1.5 Battery Connection Check
1.4 Not Charging
A1.5.1
If polarity is reversed correct battery wiring
1.6 Battery Wire Harness
1.7 Battery Fuse
If the meter reads more than one ohm, change the Battery fuse
2.2 The Maximum Speed Indicator Flashes
2.1 The Maximum Speed Indicator Ripples
2.3 Battery Gauge is Steady This indicates that all is well
2.4 Battery Gauge Flashes Slowly
3.1 One Bar - Low Battery Voltage
Understanding VSI Controller Diagnostics Codes
If none of the above corrects the problem, replace the left motor
Section
3.3 Three Bars - Left Motor Wiring Trip
Understanding VSI Controller Diagnostics Codes cont
Test Left Motor Short
3.4 Four Bars- Right Motor Disconnected
Understanding VSI Controller Diagnostics Codes cont
Test Right Motor Open
3.5 Five Bars - Right Motor Wiring Trip
Understanding VSI Controller Diagnostics Codes cont
Test Right Motor Short
3.6 Seven Bars - Possible Joystick Trip
Understanding VSI Controller Diagnostics Codes cont
3.7 Eight Bars - Possible Control System Trip
3.8 Nine Bars - Solenoid Brake Trip
3.9 Ten Bars - High Battery Voltage
Understanding VSI Controller Diagnostics Codes cont
Battery Fault
3.8 Nine Bars - Solenoid Brake Trip cont
Disassembly
Disassembly/Reassembly, and Adjustment
Reassembly
Adjustment
Disassembly/Reassembly, and Adjustment cont
figure s4.1
Disassembly/Reassembly, and Adjustment cont
s5.1
Disassembly/Reassembly, and Adjustment cont
s5.2
s6.1 s6.2 s7.1
Disassembly/Reassembly, and Adjustment cont
s8.1 s8.2 s8.3
Disassembly/Reassembly, and Adjustment cont
a. Use a 5mm allen wrench and 13mm wrench to remove
Disassembly/Reassembly, and Adjustment cont
s10.1 s10.2 s10.3
Disassembly/Reassembly, and Adjustment cont
s11.1 s11.2 s11.3
Disassembly/Reassembly, and Adjustment cont