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Thermo Products OD6RX072DV5R operation manual Oil Fired Furnace, With Users Information Section

Models: OD6FA072D48B OD6FA072DV5B OD6RA075DV5R OD6FA072D48R OD6RA072D48R OD6RA072D48B OD6FX072DV5R OD6RA072DV5B OD6RX072DV5R OD6FA072DV5R

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OIL FIRED FURNACE

OIL FIRED FURNACE

INSTALLATION AND OPERATION MANUAL

WITH USERS INFORMATION SECTION

MODEL: Counterflow / Horizontal

OD6FA072D48B OD6RA072D48B OD6FX072DV5R

OD6FA072DV5B OD6RA072DV5B OD6RX072DV5R

OD6FA072D48R OD6RA072D48R

OD6FA072DV5R OD6RA075DV5R

cWARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

cWARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, OR SERVICE AGENCY.

PLEASE READ THESE INSTRUCTIONS PRIOR TO INSTALLATION, INITIAL FIRING, AND BEFORE PERFORMING ANY SERVICE OR MAINTENANCE. THESE INSTRUCTIONS MUST BE LEFT WITH THE USER AND SHOULD BE RETAINED FOR FUTURE REFERENCE BY QUALIFIED SERVICE PERSONNEL.

THERMO PRODUCTS, LLC.

PO BOX 217

NORTH JUDSON, IN 46366

PHONE: (574) 896-2133

MO-458
ECN 4936-MA	Made IN USA

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Thermo Products OD6RX072DV5R, OD6FA072DV5R, OD6RA072DV5B operation manual Oil Fired Furnace, With Users Information Section

Contents

WITH USERS INFORMATION SECTION OIL FIRED FURNACEMODEL Counterflow / Horizontal CONTENTS Model Number Digit cWARNING AND CAUTIONS I. SAFETY SECTIONcCAUTION DO NOT ATTEMPT TO START THE BURNER WHEN 1.Excess oil has accumulatedPage A. CODES AND CLEARANCES b. Non-combustiblematerial TYPE OF 1. PROPER CHIMNEY SIZE A. CHIMNEY2. PREVENTION OF CHIMNEY CONDENSING 3. PROPER CHIMNEY HEIGHT 4. PROPER VENT CONNECTOR PIPE/CHIMNEY CONNECTION6. TIGHT JOINTS 7. TIGHT CLEAN-OUTDOORS AND CONNECTIONS8. NO INTERCONNECTED CHIMNEY FLUES B. FLUE PIPE CLEARANCES, SIZING AND TYPEA.Equal the required clearance with no protection ROTATION OF FRONT FLUE ELBOW B. VENTINGD. DUCT WORK/AIR CONDITIONING C. DRAFT REGULATORSAirflow Requirements and Sizing of Duct Work Page The ASHRAE Handbook - Fundamentalsis an excellent source of duct system design principles and pressure drop data. Conversely, for a specified type of fitting, it is also possible to determine the required size or diameter of the component for a specified pressure drop and flowrate 1.HEATING CFM HEAT OUTPUT OF FURNACE BTUH Maximum E. Air FiltersFilter Type Air VelocityF. LIMIT POSITION AND LOCATION G. BURNER INSTALLATIONthis retainer when installing burner counterflow and horizontal installations counterflow and horizontal installations H. BURNER SPECIFICATIONS AND APPLICATIONS OIL NOZZLE CAPACITY CHART MOUNTING THE 2-STAGERIELLO BURNER I. OIL TANK AND PIPING K. ELECTRICAL WIRIING J. OIL FILTERMaximum AssemblyModel 115 VACThermostat Anticipator Setting Preferred method of adjustment L. Blower Motor Speed Selection Heating Speed Set-upsSingle Stage LOW CAPACITY Heating Speed Set-ups 2 - StageHIGH CAPACITY Settings SwitchFigure 18-3 Cooling blower motor speed chart Cooling Speed Set-upsM. Low = Red Med = Blue M. High = Yellow Speed vs. color code for PSC Motor Low = OrangeHigh = Black TERMINAL DEFINITIONS & FIELD WIRING M. BLOWER CONTROLLER INFORMATION FOR PSC MOTORB. Outputs A. InputsC. Operating Modes Motor Blower Speed DIAGNOSTIC FEATURES PSC TROUBLE SHOOTINGOperating Instructions N. STARTUP PROCEDURESFor Your Safety Read Before Operating To Turn Off Oil to Appliance 2. Adjustment of Burner CombustionCOMBUSTION HEAD SETTING FOR 2-STAGERIELLO BURNER TURN TO THE RIGHT SIGN + AIR DAMPER ADJUSTMENTTURN TO THE LEFT SIGN 2nd STAGE ADJUSTMENT 1st STAGE ADJUSTMENT3. Adjustment Of Heat Input Rate 4. Setting Supply Air Temperature Rise 5. Checkout Procedure C. INSPECTION AREAS III. USERS INFORMATION SECTIONcCAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF cCAUTION DO NOT ATTEMPT TO START THE BURNER WHEND. STARTING THE BURNER E. FILTER CLEANING AND LOCATIONIV. INSTALLERS INSTRUCTIONS TO USER A.GENERAL INSPECTION V. DEALER MAINTENANCEB. HEAT EXCHANGER C. HEAT EXCHANGER CLEANING INSTRUCTIONSCLEAN-OUTPLUG ASSEMBLY T-HANDLE HEAT EXCHANGER CLEAN-OUT ACCESS TUBEPART OF CLEAN-OUTPLUG ASSEMBLY Figure 24 Heat Exchanger Clean-OutsD. ELECTRICAL SYSTEM Filter maintenance procedureE. SUPPLY/RETURN AIR BLOWER F. SUPPLY/RETURN AIR FILTERG. EXTENDED APPLIANCE SHUTDOWN Filter replacementON STARTUP ON SHUTDOWN2.Remove the furnace front door Riello Burner Beckett BurnerA. DIAGNOSTICS VII. TROUBLESHOOTINGDiagnostic Features PERSONNEL, AND NOT BY THE FURNACE OWNERB. CAD CELL CHECKOUT PROCEDURE VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page HEATING CUSTOMERSYSTEM Replacement Parts for OD6F*072D Appendix - A Replacement PartsPage Replacement Parts for OD6R*072D Page OD6*A072D48 PSC Wiring Diagram Appendix - B Wiring DiagramsOD6*A072DV5 ECM Wiring Diagram OD6*X072DV5 ECM 2-StageWiring Diagram