Manuals / Tiger Products Co., Ltd / Lawn and Garden / Lawn Mower

Tiger Products Co., Ltd JD 5101E manual Hydraulic - Troubleshooting Guide, Cheetah Common Section

Models: JD 5093E JD 5083E JD 5101E

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HYDRAULIC - TROUBLESHOOTING GUIDE

HYDRAULIC - TROUBLESHOOTING GUIDE

Cheetah Common Section 6-46

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Tiger Products Co., Ltd JD 5101E, JD 5083E, JD 5093E manual Hydraulic - Troubleshooting Guide, Cheetah Common Section

Contents

06010005 Tiger Corporation3301 N. Louise Ave Sioux Falls, SD PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONSTO THE OWNER / OPERATOR / DEALER FORWARD Tiger CorporationPage This symbol means TABLE OF CONTENTSCAUTION - YOUR SAFETY IS AT RISK ASSEMBLY / MOUNTING SECTIONPage SAFETY SECTION SAFETYGeneral Safety Instructions and Practices Practice all usual and customary safe working precautions andSAFETY SAFETY LEA EL INSTRUCTIVODANGER SG-11 SAFETYSG-10 SG-12SAFETY sure you abide by the following rulesSG-20 SAFETYDANGER DANGER SG-23SAFETY SGM-1SAFETY contact such items. SGM-6“Wait a minute...Save a life!” SAFETYSTOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS SBM-2SAFETY work. SBM-6SBM-7 SAFETY SEE YOURDEALER In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SG-1833514 SAFETYDESCRIPTION AVAILSAFETY ROTARY DECK DECALSSAFETY WARNING, DO NOT REMOVE SHIELDSAFETY Cheetah Safety Section002369 00725746 00769737 SAFETY Cheetah Safety Section02962764 02962765 02965262 SAFETY Cheetah Safety Section02971123 03200285 22645 22839 SAFETY Cheetah Safety Section22840 24028 25387 SAFETY Cheetah Safety Section32707 32708 32709 SAFETY Cheetah Safety Section33224 33302 33435 SAFETY Cheetah Safety Section33436 33437 33438 42350 RED42399 SAFETY Cheetah Safety SectionAMBER42400 6T3217 6T3219 6T3220 6T3221 SAFETY Cheetah Safety Section6T3222 6T3224 6T3225 6T3230 6T3233 SAFETY Cheetah Safety Section6T3234 6T3236 6T3237 34206 SAFETY Cheetah Safety Section6T3243 TB1011 33743 SAFETY 34852 HYDRAULIC TANKDESCRIPTION SAFETYDRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may 50023This Act Seeks SAFETY FEDERAL LAWS AND REGULATIONSEmployer-Employee Operator Regulations DUTIESASSEMBLY SECTION Assembly SectionASSEMBLY TRACTOR PREPARATIONCRANKSHAFT ADAPTER ASSEMBLY POLYCARBONATE SAFETY WINDOW ADJUSTING REAR WHEELSMAIN FRAME MOUNTING ASSEMBLY AXLE BRACE 3-POINT BOOM REST MOUNTINGASSEMBLY JOYSTICK SWITCH BOX MOUNTING ASSEMBLY JOYSTICK SWITCH BOX WIRING ASSEMBLY JOYSTICK CONTROL MOUNTING VALVE MOUNTINGCAB POST BOLTS ASSEMBLY DANFOSS VALVE PLUMBING SCV ONLY UNITS SELECTIVE CONTROL VALVE SCVASSEMBLY DANFOSS VALVE PLUMBING WITH MID-MOUNT VALVE MID-MOUNT VALVEASSEMBLY HUSCO VALVE PLUMBING SCV ONLY UNITS SELECTIVE CONTROL VALVE SCVASSEMBLY HUSCO VALVE PLUMBING WITH MID-MOUNT VALVE MID-MOUNT VALVEASSEMBLY CABLE CONTROL LEVER STAND SCV ONLY UNITS ASSEMBLY CABLE CONTROL LEVER STAND MID-MOUNT UNITS WINDOW ROUTINGASSEMBLY HOSE AND CABLE ROUTING FIRST HOLESECOND HOLE ASSEMBLY Assembly SectionASSEMBLY CHEETAH HOSE ROUTING ASSEMBLY Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clampASSEMBLY HYDRAULIC TANK INSTALLATION GENERAL HOSE INSTALLATIONSWIVEL BRACKET MOUNTING DECK ATTACHMENT ASSEMBLY PREFORMED TUBE INSTALLATIONBOOM INSTALLATION HOSE COVERINGACCUMULATOR INSTALLATION / PLUMBING ASSEMBLY INSTALLING O-RING FITTINGSINSTALLING NATIONAL PIPE FITTINGS WHEEL WEIGHT MOUNTINGASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION SUB-DASSEMBLY Setting Signal Adaptation PotentiometersSet the dead band compensation potentiometer first “B” Port, Boom Down 6-8 Seconds ASSEMBLYMAIN BOOM “A” Port, Boom UP 7-9 Seconds SECONDARYASSEMBLY Assembly SectionASSEMBLY FINAL PREPARATION FOR OPERATION MOWER TESTINGASSEMBLY 4WD FRONT TIRE ADJUSTMENT OPERATION SECTION OPERATIONOPERATION STARTING TRACTOR AND MOWER OPERATIONMOWER CONTROL SWITCH SWITCH OPERATION JOYSTICK CONTROL SWITCH BOXSAFETY SHIELD MOWER RUNSWITCH INDICATOR LIGHT TRAVEL LOCK SWITCHNote Pushing manual valve handles “out” or “away” from the tractor cab will bring the main boom “up”, secondary boom “out”, roll deck “out”, and swivel boom “aft”. Pulling manual handles toward cab will let main boom “down”, bring secondary boom “in”, roll deck “in”, swivel boom “forward”, and close the safety shield OPERATIONOPERATION JOYSTICK CONTROL OPERATION JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCHOPERATES SAFETY SHIELD MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLLLEVER CONTROL AND FUNCTIONS #5 -- safety shieldOPERATION OPERATES SAFETY SHIELD OPERATION LEVER #1 MOVES MAIN BOOM LEVER #2 MOVES SECONDARY BOOMLEVER #3 MOVES DECK ROLL LEVER #4 MOVES BOOM SWIVEL LEVER #5 Cheetah Operation SectionOPERATION UNSTOWING BOOM MOWER OPERATIONOPERATION CONTINUEDTRANSPORTING MOWER Transporting under the units own powerOPERATION OPERATION Transporting unit by flatbed trailerINSPECTION SHEETS OPERATIONDO NOT OPERATE an UNSAFE TRACTOR or MOWER BOOM MOWER PRE-OPERATION InspectionMower ID# Make Date Shift OPERATIONOPERATION TRACTOR PRE-OPERATION InspectionTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or MOWEROPERATION FRONT END LOADER PRE-OPERATION InspectionDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER Mower ID# Make Date ShiftTractor ID# Make Date Shift OPERATIONTRACTOR PRE-OPERATION Inspection DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADERMAINTENANCE SECTION Cheetah Maintenance SectionMAINTENANCE MAINTENANCE PRECAUTIONSBREAK IN PERIOD SERVICE MAINTENANCE REGULAR MAINTENANCEDAILY OR EVERY 8 HOURS COMMENTSMONTHLY OR EVERY 150 HOURS MAINTENANCE WEEKLY OR EVERY 50 HOURSTROUBLE SHOOTING YEARLY OR EVERY 500 HOURSCAUSE MAINTENANCESYMPTOMS REMEDYMAINTENANCE TORQUE SPECIFICATIONS Description MAINTENANCE LUBRICATION RECOMMENDATIONSGeneral Specification ApplicationMAINTENANCE POLYCARBONATE CARE & MAINTENANCE CLEANING THE SUPERCOAT HARD-COATGRAFFITI REMOVAL MAINTENANCE DETAILED MAINTENANCERECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS REPLACING IN-TANK HYDRAULIC FILTERMAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENTHEAD BOWL MAINTENANCE GREASING PIVOT POINTS - BOOM AND SWIVEL GREASING SPINDLEMAINTENANCE TIGHTENING KNIFE BOLTS AND DISK BOLTS TIGHTENING SPINDLE BOLTSMAINTENANCE GREASING THE BOOM SWIVEL GREASING PUMP DRIVE SHAFT COUPLERMAINTENANCE BALL VALVES MAINTENANCE GREASING BOOM CYLINDER PIVOT POINTS BOOM FLAIL KNIFE REPLACEMENTKnives should not be welded on for any reason THE SPINDLE ASSEMBLY MAINTENANCE CHEETAH SPINDLE ASSEMBLYINSTALLATION AND BEARING ADJUSTMENT MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT MAINTENANCE DAILY MAINTENANCE SCHEDULEThe following services should be performed daily or every 8 hours MAINTENANCE Cheetah Maintenance SectionPARTS SECTION JD 5101E - CHEETAH BOOM MOWER3301 N. Louise Ave Sioux Falls, SD PARTS ORDERING GUIDETiger Corporation Direct any questions regarding parts toSECTION PARTS SECTION TABLE OF CONTENTSASSEMBLY TRACTOR SPECIFIC PARTSTRACTOR MOUNT KIT - MAIN FRAME 5101E Parts SectionTRACTOR MOUNT KIT - MAIN FRAME 5101E FLTR ASSY,IN-TANK CPLT,SAE10MPTRACTOR MOUNT KIT - HYDRAULICS 5101E Parts SectionTRACTOR MOUNT KIT - HYDRAULICS 5101E 06300033TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER Parts SectionAVAIL TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER06700091 TANK,RES,ASSY,WHEEL WELLTRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER Parts SectionREFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADERREFER TO MAIN FRAME PARTS REFER TO MAIN FRAME PARTSTRACTOR MOUNT KIT - WHEEL WELL TANK Parts SectionAVAIL TRACTOR MOUNT KIT - WHEEL WELL TANK06700091 TANK,RES,ASSY,WHEEL WELLTRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK Parts SectionAXLE BRACE,RH - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANKBRAKE VALVE - REFER TO MAIN FRAME PARTS AXLE BRACE,LH - REFER TO MAIN FRAME PARTSBOOM MOUNT KIT - BOOM SWIVEL / BOOM REST Parts SectionBOOM MOUNT KIT - BOOM SWIVEL / BOOM REST DESCRIPTIONSWITCH BOX AND JOYSTICK 5101E Parts SectionSWITCH BOX AND JOYSTICK 5101E DESCRIPTIONLIFT VALVE - JOYSTICK CONTROL Parts SectionLIFT VALVE - JOYSTICK CONTROL VALVE,PRIORITY,DF OLS80,10 BARCABLE CONTROLS - SCV ONLY DESCRIPTIONCABLE CONTROLS - WITH MID-MOUNT VALVE DESCRIPTIONLIFT VALVE - CABLE CONTROL, CAB Parts SectionLIFT VALVE - CABLE CONTROL, CAB DESCRIPTIONPOLYCARBONATE SAFETY WINDOW - 5101E, CAB DESCRIPTIONSOLENOID VALVE SWITCH AND WIRING TEMPERATURE SENSORWHEEL SPACER RING,SPACER,WHEEL,JDWHEEL WEIGHT ASSEMBLY DESCRIPTIONParts Section COMMON PARTS SECTION CHEETAH BOOM MOWER3301 N. Louise Ave Sioux Falls, SD PARTS ORDERING GUIDETiger Corporation Cheetah Common SectionTRACTOR SPECIFIC PARTS PARTS SECTION TABLE OF CONTENTSSECTION CHEETAH QUICK COUPLERSCHEETAH QUICK COUPLERS - MAIN BOOM Cheetah Common Section5 *REF. PREFORMED TUBES - REFER TO BOOM ARM PARTS CHEETAH QUICK COUPLERS - MAIN BOOMDESCRIPTION 6 *REF. #16 HOSE - REFER TO HYDRAULIC PARTSCHEETAH BOOM ARM ASSEMBLY Cheetah Common SectionCHEETAH BOOM ARM ASSEMBLY DESCRIPTIONCHEETAH ROTARY MOWER DECK Cheetah Common SectionCHEETAH ROTARY MOWER DECK CHEETAH ROTARY PIVOT ASY Cheetah Common SectionCHEETAH ROTARY PIVOT ASY DESCRIPTIONDAN FOSS VALVE Cheetah Common SectionVLV,5SP,32PVG DAN FOSS VALVE06502095 065020745SP HUSCO - POWER BEYOND Cheetah Common Section5SP HUSCO - POWER BEYOND DESCRIPTIONVALVE SECTION DOUBLE ACTING, SPRING METERED 5SP HUSCO - OPEN CENTER Cheetah Common Section5SP HUSCO - OPEN CENTER PART NO. QTYDESCRIPTION 4SP HUSCO LIFT VALVE - FLAIL - OPEN CENTER Cheetah Common Section4SP HUSCO LIFT VALVE - OPEN CENTER PART NO. QTYDESCRIPTION CHEETAH ROTARY MOTOR Cheetah Common SectionMOTOR ASSEMBLY - CHEETAH ROTARY CHEETAH ROTARY MOTORROTARY SPINDLE ASSEMBLY Cheetah Common SectionROTARY SPINDLE ASSEMBLY DESCRIPTIONCHEETAH FLAIL HEAD ASSY Cheetah Common SectionCHEETAH FLAIL HEAD ASSY CUTTERSHAFT,ASSY,GRASS,CHEETAH, OPTIONALCHEETAH FLAIL - CUTTER SHAFT ASSY Cheetah Common SectionCHEETAH FLAIL - CUTTER SHAFT ASSY HOSE, SLEEVE, CHEETAH, FLAIL, SM NOT SHOWNCHEETAH FLAIL MOTOR Cheetah Common SectionCHEETAH FLAIL MOTOR SEAL KIT INCLUDES 14, 15, 16, 17, ANDCHEETAH CYLINDER BREAKDOWNS Cheetah Common SectionCHEETAH CYLINDER BREAKDOWNS CHEETAH CYLINDER BREAKDOWNS Cheetah Common SectionCHEETAH CYLINDER BREAKDOWNS RESERVOIR TANK FILTER ASSEMBLY BRAKE VALVE ASSEMBLY W/ METRI PAK DESCRIPTIONBOOM TRAVEL LOCK MAIN BOOM CYLINDER - REFER OT BOOM ASYFAILURE MODE SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICBRAKE VALVE TROUBLESHOOTING CHECK STEPSJOYSTICK SWITCHBOX SERVICE PARTS Cheetah Common SectionJOYSTICK SWITCHBOX SCHEMATIC Cheetah Common SectionHUSCO CONTROLS SWITCHBOX Cheetah Common SectionPAGE INTENSIONALLY LEFT BLANK Cheetah Common SectionOPTIONAL PUMP GUARD KIT DESCRIPTIONOPTIONAL PUMP AND GRILL GUARD KIT DESCRIPTIONPossible electronic problems TROUBLESHOOTINGJOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movementTROUBLESHOOTING Possible hydraulic problemsHydraulic inspection HYDRAULIC - TROUBLESHOOTING GUIDE Cheetah Common SectionELECTRICAL - TROUBLESHOOTING GUIDE Cheetah Common SectionCheetah Common Section WARRANTY SECTION Warranty SectionPage WARRANTY INFORMATION THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREINONE LAST WORD SAFETY IS YOUTO THE OWNER / OPERATOR / DEALER OWNER REQUIREMENTSOPERATOR REQUIREMENTS Printed in USA Tiger Corporation