Manuals / Tiger Products Co., Ltd / Lawn and Garden / Lawn Mower

Tiger Products Co., Ltd JD 5083E, JD 5101E, JD 5093E manual Assembly Section

Models: JD 5093E JD 5083E JD 5101E

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ASSEMBLY

Assembly Section 2-15

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Tiger Products Co., Ltd JD 5083E, JD 5101E, JD 5093E manual Assembly Section

Contents

3301 N. Louise Ave Sioux Falls, SD Tiger Corporation06010005 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONSTO THE OWNER / OPERATOR / DEALER Tiger Corporation FORWARDPage CAUTION - YOUR SAFETY IS AT RISK TABLE OF CONTENTSThis symbol means ASSEMBLY / MOUNTING SECTIONPage SAFETY SAFETY SECTIONPractice all usual and customary safe working precautions and General Safety Instructions and PracticesSAFETY LEA EL INSTRUCTIVO SAFETYDANGER SG-10 SAFETYSG-11 SG-12sure you abide by the following rules SAFETYDANGER DANGER SAFETYSG-20 SG-23SGM-1 SAFETYcontact such items. SGM-6 SAFETYSTOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS SAFETY“Wait a minute...Save a life!” SBM-2work. SBM-6 SAFETYSBM-7 DEALER SEE YOURSAFETY In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SG-18DESCRIPTION SAFETY33514 AVAILROTARY DECK DECALS SAFETYWARNING, DO NOT REMOVE SHIELD SAFETYCheetah Safety Section SAFETY002369 00725746 00769737 Cheetah Safety Section SAFETY02962764 02962765 02965262 Cheetah Safety Section SAFETY02971123 03200285 22645 22839 Cheetah Safety Section SAFETY22840 24028 25387 Cheetah Safety Section SAFETY32707 32708 32709 Cheetah Safety Section SAFETY33224 33302 33435 Cheetah Safety Section SAFETY33436 33437 33438 42350 RED42399 Cheetah Safety Section SAFETYAMBER42400 6T3217 6T3219 6T3220 6T3221 Cheetah Safety Section SAFETY6T3222 6T3224 6T3225 6T3230 6T3233 Cheetah Safety Section SAFETY6T3234 6T3236 6T3237 34206 Cheetah Safety Section SAFETY6T3243 TB1011 33743 34852 HYDRAULIC TANK SAFETYDRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may SAFETYDESCRIPTION 50023Employer-Employee Operator Regulations SAFETY FEDERAL LAWS AND REGULATIONSThis Act Seeks DUTIESAssembly Section ASSEMBLY SECTIONTRACTOR PREPARATION ASSEMBLYCRANKSHAFT ADAPTER ADJUSTING REAR WHEELS ASSEMBLY POLYCARBONATE SAFETY WINDOWMAIN FRAME MOUNTING 3-POINT BOOM REST MOUNTING ASSEMBLY AXLE BRACEASSEMBLY JOYSTICK SWITCH BOX MOUNTING ASSEMBLY JOYSTICK SWITCH BOX WIRING VALVE MOUNTING ASSEMBLY JOYSTICK CONTROL MOUNTINGCAB POST BOLTS SELECTIVE CONTROL VALVE SCV ASSEMBLY DANFOSS VALVE PLUMBING SCV ONLY UNITSMID-MOUNT VALVE ASSEMBLY DANFOSS VALVE PLUMBING WITH MID-MOUNT VALVESELECTIVE CONTROL VALVE SCV ASSEMBLY HUSCO VALVE PLUMBING SCV ONLY UNITSMID-MOUNT VALVE ASSEMBLY HUSCO VALVE PLUMBING WITH MID-MOUNT VALVEASSEMBLY CABLE CONTROL LEVER STAND SCV ONLY UNITS WINDOW ROUTING ASSEMBLY CABLE CONTROL LEVER STAND MID-MOUNT UNITSFIRST HOLE ASSEMBLY HOSE AND CABLE ROUTINGSECOND HOLE Assembly Section ASSEMBLYASSEMBLY CHEETAH HOSE ROUTING Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp ASSEMBLYGENERAL HOSE INSTALLATION ASSEMBLY HYDRAULIC TANK INSTALLATIONSWIVEL BRACKET MOUNTING BOOM INSTALLATION ASSEMBLY PREFORMED TUBE INSTALLATIONDECK ATTACHMENT HOSE COVERINGINSTALLING NATIONAL PIPE FITTINGS ASSEMBLY INSTALLING O-RING FITTINGSACCUMULATOR INSTALLATION / PLUMBING WHEEL WEIGHT MOUNTINGSUB-D ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATIONSetting Signal Adaptation Potentiometers ASSEMBLYSet the dead band compensation potentiometer first MAIN BOOM “A” Port, Boom UP 7-9 Seconds ASSEMBLY“B” Port, Boom Down 6-8 Seconds SECONDARYAssembly Section ASSEMBLYMOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONASSEMBLY 4WD FRONT TIRE ADJUSTMENT OPERATION OPERATION SECTIONOPERATION OPERATION STARTING TRACTOR AND MOWERSAFETY SHIELD MOWER RUNSWITCH INDICATOR LIGHT TRAVEL LOCK OPERATION JOYSTICK CONTROL SWITCH BOXMOWER CONTROL SWITCH SWITCH SWITCHOPERATION Note Pushing manual valve handles “out” or “away” from the tractor cab will bring the main boom “up”, secondary boom “out”, roll deck “out”, and swivel boom “aft”. Pulling manual handles toward cab will let main boom “down”, bring secondary boom “in”, roll deck “in”, swivel boom “forward”, and close the safety shieldOPERATION JOYSTICK CONTROL OPERATES SAFETY SHIELD RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCHOPERATION JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL#5 -- safety shield LEVER CONTROL AND FUNCTIONSOPERATION LEVER #3 MOVES DECK ROLL LEVER #4 MOVES BOOM SWIVEL LEVER #5 OPERATION LEVER #1 MOVES MAIN BOOM LEVER #2 MOVES SECONDARY BOOMOPERATES SAFETY SHIELD Cheetah Operation SectionMOWER OPERATION OPERATION UNSTOWING BOOMCONTINUED OPERATIONTransporting under the units own power TRANSPORTING MOWEROPERATION Transporting unit by flatbed trailer OPERATIONOPERATION INSPECTION SHEETSMower ID# Make Date Shift BOOM MOWER PRE-OPERATION InspectionDO NOT OPERATE an UNSAFE TRACTOR or MOWER OPERATIONTractor ID# Make Date Shift TRACTOR PRE-OPERATION InspectionOPERATION DO NOT OPERATE an UNSAFE TRACTOR or MOWERDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER FRONT END LOADER PRE-OPERATION InspectionOPERATION Mower ID# Make Date ShiftTRACTOR PRE-OPERATION Inspection OPERATIONTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADERCheetah Maintenance Section MAINTENANCE SECTIONMAINTENANCE PRECAUTIONS MAINTENANCEBREAK IN PERIOD DAILY OR EVERY 8 HOURS MAINTENANCE REGULAR MAINTENANCESERVICE COMMENTSTROUBLE SHOOTING MAINTENANCE WEEKLY OR EVERY 50 HOURSMONTHLY OR EVERY 150 HOURS YEARLY OR EVERY 500 HOURSSYMPTOMS MAINTENANCECAUSE REMEDYMAINTENANCE TORQUE SPECIFICATIONS General Specification MAINTENANCE LUBRICATION RECOMMENDATIONSDescription ApplicationCLEANING THE SUPERCOAT HARD-COAT MAINTENANCE POLYCARBONATE CARE & MAINTENANCEGRAFFITI REMOVAL RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS DETAILED MAINTENANCEMAINTENANCE REPLACING IN-TANK HYDRAULIC FILTERREPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT MAINTENANCE DETAILED MAINTENANCEHEAD BOWL GREASING SPINDLE MAINTENANCE GREASING PIVOT POINTS - BOOM AND SWIVELTIGHTENING SPINDLE BOLTS MAINTENANCE TIGHTENING KNIFE BOLTS AND DISK BOLTSGREASING PUMP DRIVE SHAFT COUPLER MAINTENANCE GREASING THE BOOM SWIVELMAINTENANCE BALL VALVES BOOM FLAIL KNIFE REPLACEMENT MAINTENANCE GREASING BOOM CYLINDER PIVOT POINTSKnives should not be welded on for any reason MAINTENANCE CHEETAH SPINDLE ASSEMBLY THE SPINDLE ASSEMBLYINSTALLATION AND BEARING ADJUSTMENT MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT DAILY MAINTENANCE SCHEDULE MAINTENANCEThe following services should be performed daily or every 8 hours Cheetah Maintenance Section MAINTENANCEJD 5101E - CHEETAH BOOM MOWER PARTS SECTIONTiger Corporation PARTS ORDERING GUIDE3301 N. Louise Ave Sioux Falls, SD Direct any questions regarding parts toASSEMBLY PARTS SECTION TABLE OF CONTENTSSECTION TRACTOR SPECIFIC PARTSParts Section TRACTOR MOUNT KIT - MAIN FRAME 5101EFLTR ASSY,IN-TANK CPLT,SAE10MP TRACTOR MOUNT KIT - MAIN FRAME 5101EParts Section TRACTOR MOUNT KIT - HYDRAULICS 5101E06300033 TRACTOR MOUNT KIT - HYDRAULICS 5101EParts Section TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER06700091 TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADERAVAIL TANK,RES,ASSY,WHEEL WELLParts Section TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADERREFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADERREFER TO MAIN FRAME PARTS REFER TO MAIN FRAME PARTSParts Section TRACTOR MOUNT KIT - WHEEL WELL TANK06700091 TRACTOR MOUNT KIT - WHEEL WELL TANKAVAIL TANK,RES,ASSY,WHEEL WELLParts Section TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANKBRAKE VALVE - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANKAXLE BRACE,RH - REFER TO MAIN FRAME PARTS AXLE BRACE,LH - REFER TO MAIN FRAME PARTSParts Section BOOM MOUNT KIT - BOOM SWIVEL / BOOM RESTDESCRIPTION BOOM MOUNT KIT - BOOM SWIVEL / BOOM RESTParts Section SWITCH BOX AND JOYSTICK 5101EDESCRIPTION SWITCH BOX AND JOYSTICK 5101EParts Section LIFT VALVE - JOYSTICK CONTROLVALVE,PRIORITY,DF OLS80,10 BAR LIFT VALVE - JOYSTICK CONTROLDESCRIPTION CABLE CONTROLS - SCV ONLYDESCRIPTION CABLE CONTROLS - WITH MID-MOUNT VALVEParts Section LIFT VALVE - CABLE CONTROL, CABDESCRIPTION LIFT VALVE - CABLE CONTROL, CABDESCRIPTION POLYCARBONATE SAFETY WINDOW - 5101E, CABTEMPERATURE SENSOR SOLENOID VALVE SWITCH AND WIRINGRING,SPACER,WHEEL,JD WHEEL SPACERDESCRIPTION WHEEL WEIGHT ASSEMBLYParts Section CHEETAH BOOM MOWER COMMON PARTS SECTIONTiger Corporation PARTS ORDERING GUIDE3301 N. Louise Ave Sioux Falls, SD Cheetah Common SectionSECTION PARTS SECTION TABLE OF CONTENTSTRACTOR SPECIFIC PARTS CHEETAH QUICK COUPLERSCheetah Common Section CHEETAH QUICK COUPLERS - MAIN BOOMDESCRIPTION CHEETAH QUICK COUPLERS - MAIN BOOM5 *REF. PREFORMED TUBES - REFER TO BOOM ARM PARTS 6 *REF. #16 HOSE - REFER TO HYDRAULIC PARTSCheetah Common Section CHEETAH BOOM ARM ASSEMBLYDESCRIPTION CHEETAH BOOM ARM ASSEMBLYCheetah Common Section CHEETAH ROTARY MOWER DECKCHEETAH ROTARY MOWER DECK Cheetah Common Section CHEETAH ROTARY PIVOT ASYDESCRIPTION CHEETAH ROTARY PIVOT ASYCheetah Common Section DAN FOSS VALVE06502095 DAN FOSS VALVEVLV,5SP,32PVG 06502074Cheetah Common Section 5SP HUSCO - POWER BEYONDDESCRIPTION 5SP HUSCO - POWER BEYONDVALVE SECTION DOUBLE ACTING, SPRING METERED Cheetah Common Section 5SP HUSCO - OPEN CENTERPART NO. QTY 5SP HUSCO - OPEN CENTERDESCRIPTION Cheetah Common Section 4SP HUSCO LIFT VALVE - FLAIL - OPEN CENTERPART NO. QTY 4SP HUSCO LIFT VALVE - OPEN CENTERDESCRIPTION Cheetah Common Section CHEETAH ROTARY MOTORCHEETAH ROTARY MOTOR MOTOR ASSEMBLY - CHEETAH ROTARYCheetah Common Section ROTARY SPINDLE ASSEMBLYDESCRIPTION ROTARY SPINDLE ASSEMBLYCheetah Common Section CHEETAH FLAIL HEAD ASSYCUTTERSHAFT,ASSY,GRASS,CHEETAH, OPTIONAL CHEETAH FLAIL HEAD ASSYCheetah Common Section CHEETAH FLAIL - CUTTER SHAFT ASSYHOSE, SLEEVE, CHEETAH, FLAIL, SM NOT SHOWN CHEETAH FLAIL - CUTTER SHAFT ASSYCheetah Common Section CHEETAH FLAIL MOTORSEAL KIT INCLUDES 14, 15, 16, 17, AND CHEETAH FLAIL MOTORCheetah Common Section CHEETAH CYLINDER BREAKDOWNSCHEETAH CYLINDER BREAKDOWNS Cheetah Common Section CHEETAH CYLINDER BREAKDOWNSCHEETAH CYLINDER BREAKDOWNS RESERVOIR TANK FILTER ASSEMBLY DESCRIPTION BRAKE VALVE ASSEMBLY W/ METRI PAKMAIN BOOM CYLINDER - REFER OT BOOM ASY BOOM TRAVEL LOCKBRAKE VALVE TROUBLESHOOTING SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICFAILURE MODE CHECK STEPSCheetah Common Section JOYSTICK SWITCHBOX SERVICE PARTSCheetah Common Section JOYSTICK SWITCHBOX SCHEMATICCheetah Common Section HUSCO CONTROLS SWITCHBOXCheetah Common Section PAGE INTENSIONALLY LEFT BLANKDESCRIPTION OPTIONAL PUMP GUARD KITDESCRIPTION OPTIONAL PUMP AND GRILL GUARD KITJOYSTICK TROUBLESHOOTING TROUBLESHOOTINGPossible electronic problems Boom operation not responding to joystick movementPossible hydraulic problems TROUBLESHOOTINGHydraulic inspection Cheetah Common Section HYDRAULIC - TROUBLESHOOTING GUIDECheetah Common Section ELECTRICAL - TROUBLESHOOTING GUIDECheetah Common Section Warranty Section WARRANTY SECTIONPage THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONSAFETY IS YOU ONE LAST WORDOWNER REQUIREMENTS TO THE OWNER / OPERATOR / DEALEROPERATOR REQUIREMENTS Printed in USA Tiger Corporation