Manuals / Tiger Products Co., Ltd / Lawn and Garden / Lawn Mower

Tiger Products Co., Ltd JD 5093E, JD 5101E, JD 5083E manual Assembly Section

Models: JD 5093E JD 5083E JD 5101E

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ASSEMBLY SECTION

ASSEMBLY SECTION

Assembly Section 2-1

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Tiger Products Co., Ltd JD 5093E, JD 5101E, JD 5083E manual Assembly Section

Contents

PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation3301 N. Louise Ave Sioux Falls, SD 06010005TO THE OWNER / OPERATOR / DEALER Tiger Corporation FORWARDPage ASSEMBLY / MOUNTING SECTION TABLE OF CONTENTSCAUTION - YOUR SAFETY IS AT RISK This symbol meansPage SAFETY SAFETY SECTIONSAFETY General Safety Instructions and PracticesPractice all usual and customary safe working precautions and DANGER SAFETYLEA EL INSTRUCTIVO SG-12 SAFETYSG-10 SG-11sure you abide by the following rules SAFETYSG-23 SAFETYDANGER DANGER SG-20SGM-1 SAFETYcontact such items. SGM-6 SAFETYSBM-2 SAFETYSTOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS “Wait a minute...Save a life!”SBM-7 SAFETYwork. SBM-6 In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SG-18 SEE YOURDEALER SAFETYAVAIL SAFETYDESCRIPTION 33514ROTARY DECK DECALS SAFETYWARNING, DO NOT REMOVE SHIELD SAFETY002369 00725746 00769737 SAFETYCheetah Safety Section 02962764 02962765 02965262 SAFETYCheetah Safety Section 02971123 03200285 22645 22839 SAFETYCheetah Safety Section 22840 24028 25387 SAFETYCheetah Safety Section 32707 32708 32709 SAFETYCheetah Safety Section 33224 33302 33435 SAFETYCheetah Safety Section 33436 33437 33438 42350 RED42399 SAFETYCheetah Safety Section AMBER42400 6T3217 6T3219 6T3220 6T3221 SAFETYCheetah Safety Section 6T3222 6T3224 6T3225 6T3230 6T3233 SAFETYCheetah Safety Section 6T3234 6T3236 6T3237 34206 SAFETYCheetah Safety Section 6T3243 TB1011 33743 SAFETYCheetah Safety Section 34852 HYDRAULIC TANK SAFETY50023 SAFETYDRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may DESCRIPTIONDUTIES SAFETY FEDERAL LAWS AND REGULATIONSEmployer-Employee Operator Regulations This Act SeeksAssembly Section ASSEMBLY SECTIONCRANKSHAFT ADAPTER ASSEMBLYTRACTOR PREPARATION MAIN FRAME MOUNTING ASSEMBLY POLYCARBONATE SAFETY WINDOWADJUSTING REAR WHEELS 3-POINT BOOM REST MOUNTING ASSEMBLY AXLE BRACEASSEMBLY JOYSTICK SWITCH BOX MOUNTING ASSEMBLY JOYSTICK SWITCH BOX WIRING CAB POST BOLTS ASSEMBLY JOYSTICK CONTROL MOUNTINGVALVE MOUNTING SELECTIVE CONTROL VALVE SCV ASSEMBLY DANFOSS VALVE PLUMBING SCV ONLY UNITSMID-MOUNT VALVE ASSEMBLY DANFOSS VALVE PLUMBING WITH MID-MOUNT VALVESELECTIVE CONTROL VALVE SCV ASSEMBLY HUSCO VALVE PLUMBING SCV ONLY UNITSMID-MOUNT VALVE ASSEMBLY HUSCO VALVE PLUMBING WITH MID-MOUNT VALVEASSEMBLY CABLE CONTROL LEVER STAND SCV ONLY UNITS WINDOW ROUTING ASSEMBLY CABLE CONTROL LEVER STAND MID-MOUNT UNITSSECOND HOLE ASSEMBLY HOSE AND CABLE ROUTINGFIRST HOLE Assembly Section ASSEMBLYASSEMBLY CHEETAH HOSE ROUTING Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp ASSEMBLYSWIVEL BRACKET MOUNTING ASSEMBLY HYDRAULIC TANK INSTALLATIONGENERAL HOSE INSTALLATION HOSE COVERING ASSEMBLY PREFORMED TUBE INSTALLATIONBOOM INSTALLATION DECK ATTACHMENTWHEEL WEIGHT MOUNTING ASSEMBLY INSTALLING O-RING FITTINGSINSTALLING NATIONAL PIPE FITTINGS ACCUMULATOR INSTALLATION / PLUMBINGSUB-D ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATIONSet the dead band compensation potentiometer first ASSEMBLYSetting Signal Adaptation Potentiometers SECONDARY ASSEMBLYMAIN BOOM “A” Port, Boom UP 7-9 Seconds “B” Port, Boom Down 6-8 SecondsAssembly Section ASSEMBLYMOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONASSEMBLY 4WD FRONT TIRE ADJUSTMENT OPERATION OPERATION SECTIONOPERATION OPERATION STARTING TRACTOR AND MOWERSWITCH OPERATION JOYSTICK CONTROL SWITCH BOXSAFETY SHIELD MOWER RUNSWITCH INDICATOR LIGHT TRAVEL LOCK MOWER CONTROL SWITCH SWITCHOPERATION Note Pushing manual valve handles “out” or “away” from the tractor cab will bring the main boom “up”, secondary boom “out”, roll deck “out”, and swivel boom “aft”. Pulling manual handles toward cab will let main boom “down”, bring secondary boom “in”, roll deck “in”, swivel boom “forward”, and close the safety shieldOPERATION JOYSTICK CONTROL MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCHOPERATES SAFETY SHIELD OPERATION JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHTOPERATION LEVER CONTROL AND FUNCTIONS#5 -- safety shield Cheetah Operation Section OPERATION LEVER #1 MOVES MAIN BOOM LEVER #2 MOVES SECONDARY BOOMLEVER #3 MOVES DECK ROLL LEVER #4 MOVES BOOM SWIVEL LEVER #5 OPERATES SAFETY SHIELDMOWER OPERATION OPERATION UNSTOWING BOOMCONTINUED OPERATIONOPERATION TRANSPORTING MOWERTransporting under the units own power Transporting unit by flatbed trailer OPERATIONOPERATION INSPECTION SHEETSOPERATION BOOM MOWER PRE-OPERATION InspectionMower ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or MOWERDO NOT OPERATE an UNSAFE TRACTOR or MOWER TRACTOR PRE-OPERATION InspectionTractor ID# Make Date Shift OPERATIONMower ID# Make Date Shift FRONT END LOADER PRE-OPERATION InspectionDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATIONDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATIONTRACTOR PRE-OPERATION Inspection Tractor ID# Make Date ShiftCheetah Maintenance Section MAINTENANCE SECTIONBREAK IN PERIOD MAINTENANCEMAINTENANCE PRECAUTIONS COMMENTS MAINTENANCE REGULAR MAINTENANCEDAILY OR EVERY 8 HOURS SERVICEYEARLY OR EVERY 500 HOURS MAINTENANCE WEEKLY OR EVERY 50 HOURSTROUBLE SHOOTING MONTHLY OR EVERY 150 HOURSREMEDY MAINTENANCESYMPTOMS CAUSEMAINTENANCE TORQUE SPECIFICATIONS Application MAINTENANCE LUBRICATION RECOMMENDATIONSGeneral Specification DescriptionGRAFFITI REMOVAL MAINTENANCE POLYCARBONATE CARE & MAINTENANCECLEANING THE SUPERCOAT HARD-COAT REPLACING IN-TANK HYDRAULIC FILTER DETAILED MAINTENANCERECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS MAINTENANCEHEAD BOWL MAINTENANCE DETAILED MAINTENANCEREPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT GREASING SPINDLE MAINTENANCE GREASING PIVOT POINTS - BOOM AND SWIVELTIGHTENING SPINDLE BOLTS MAINTENANCE TIGHTENING KNIFE BOLTS AND DISK BOLTSGREASING PUMP DRIVE SHAFT COUPLER MAINTENANCE GREASING THE BOOM SWIVELMAINTENANCE BALL VALVES Knives should not be welded on for any reason MAINTENANCE GREASING BOOM CYLINDER PIVOT POINTSBOOM FLAIL KNIFE REPLACEMENT INSTALLATION AND BEARING ADJUSTMENT THE SPINDLE ASSEMBLYMAINTENANCE CHEETAH SPINDLE ASSEMBLY MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT The following services should be performed daily or every 8 hours MAINTENANCEDAILY MAINTENANCE SCHEDULE Cheetah Maintenance Section MAINTENANCEJD 5101E - CHEETAH BOOM MOWER PARTS SECTIONDirect any questions regarding parts to PARTS ORDERING GUIDETiger Corporation 3301 N. Louise Ave Sioux Falls, SDTRACTOR SPECIFIC PARTS PARTS SECTION TABLE OF CONTENTSASSEMBLY SECTIONParts Section TRACTOR MOUNT KIT - MAIN FRAME 5101EFLTR ASSY,IN-TANK CPLT,SAE10MP TRACTOR MOUNT KIT - MAIN FRAME 5101EParts Section TRACTOR MOUNT KIT - HYDRAULICS 5101E06300033 TRACTOR MOUNT KIT - HYDRAULICS 5101EParts Section TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADERTANK,RES,ASSY,WHEEL WELL TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER06700091 AVAILParts Section TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADERREFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADERREFER TO MAIN FRAME PARTS REFER TO MAIN FRAME PARTSParts Section TRACTOR MOUNT KIT - WHEEL WELL TANKTANK,RES,ASSY,WHEEL WELL TRACTOR MOUNT KIT - WHEEL WELL TANK06700091 AVAILParts Section TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANKAXLE BRACE,LH - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANKBRAKE VALVE - REFER TO MAIN FRAME PARTS AXLE BRACE,RH - REFER TO MAIN FRAME PARTSParts Section BOOM MOUNT KIT - BOOM SWIVEL / BOOM RESTDESCRIPTION BOOM MOUNT KIT - BOOM SWIVEL / BOOM RESTParts Section SWITCH BOX AND JOYSTICK 5101EDESCRIPTION SWITCH BOX AND JOYSTICK 5101EParts Section LIFT VALVE - JOYSTICK CONTROLVALVE,PRIORITY,DF OLS80,10 BAR LIFT VALVE - JOYSTICK CONTROLDESCRIPTION CABLE CONTROLS - SCV ONLYDESCRIPTION CABLE CONTROLS - WITH MID-MOUNT VALVEParts Section LIFT VALVE - CABLE CONTROL, CABDESCRIPTION LIFT VALVE - CABLE CONTROL, CABDESCRIPTION POLYCARBONATE SAFETY WINDOW - 5101E, CABTEMPERATURE SENSOR SOLENOID VALVE SWITCH AND WIRINGRING,SPACER,WHEEL,JD WHEEL SPACERDESCRIPTION WHEEL WEIGHT ASSEMBLYParts Section CHEETAH BOOM MOWER COMMON PARTS SECTIONCheetah Common Section PARTS ORDERING GUIDETiger Corporation 3301 N. Louise Ave Sioux Falls, SDCHEETAH QUICK COUPLERS PARTS SECTION TABLE OF CONTENTSSECTION TRACTOR SPECIFIC PARTSCheetah Common Section CHEETAH QUICK COUPLERS - MAIN BOOM6 *REF. #16 HOSE - REFER TO HYDRAULIC PARTS CHEETAH QUICK COUPLERS - MAIN BOOMDESCRIPTION 5 *REF. PREFORMED TUBES - REFER TO BOOM ARM PARTSCheetah Common Section CHEETAH BOOM ARM ASSEMBLYDESCRIPTION CHEETAH BOOM ARM ASSEMBLYCheetah Common Section CHEETAH ROTARY MOWER DECKCHEETAH ROTARY MOWER DECK Cheetah Common Section CHEETAH ROTARY PIVOT ASYDESCRIPTION CHEETAH ROTARY PIVOT ASYCheetah Common Section DAN FOSS VALVE06502074 DAN FOSS VALVE06502095 VLV,5SP,32PVGCheetah Common Section 5SP HUSCO - POWER BEYONDVALVE SECTION DOUBLE ACTING, SPRING METERED 5SP HUSCO - POWER BEYONDDESCRIPTION Cheetah Common Section 5SP HUSCO - OPEN CENTERDESCRIPTION 5SP HUSCO - OPEN CENTERPART NO. QTY Cheetah Common Section 4SP HUSCO LIFT VALVE - FLAIL - OPEN CENTERDESCRIPTION 4SP HUSCO LIFT VALVE - OPEN CENTERPART NO. QTY Cheetah Common Section CHEETAH ROTARY MOTORCHEETAH ROTARY MOTOR MOTOR ASSEMBLY - CHEETAH ROTARYCheetah Common Section ROTARY SPINDLE ASSEMBLYDESCRIPTION ROTARY SPINDLE ASSEMBLYCheetah Common Section CHEETAH FLAIL HEAD ASSYCUTTERSHAFT,ASSY,GRASS,CHEETAH, OPTIONAL CHEETAH FLAIL HEAD ASSYCheetah Common Section CHEETAH FLAIL - CUTTER SHAFT ASSYHOSE, SLEEVE, CHEETAH, FLAIL, SM NOT SHOWN CHEETAH FLAIL - CUTTER SHAFT ASSYCheetah Common Section CHEETAH FLAIL MOTORSEAL KIT INCLUDES 14, 15, 16, 17, AND CHEETAH FLAIL MOTORCheetah Common Section CHEETAH CYLINDER BREAKDOWNSCHEETAH CYLINDER BREAKDOWNS Cheetah Common Section CHEETAH CYLINDER BREAKDOWNSCHEETAH CYLINDER BREAKDOWNS RESERVOIR TANK FILTER ASSEMBLY DESCRIPTION BRAKE VALVE ASSEMBLY W/ METRI PAKMAIN BOOM CYLINDER - REFER OT BOOM ASY BOOM TRAVEL LOCKCHECK STEPS SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICBRAKE VALVE TROUBLESHOOTING FAILURE MODECheetah Common Section JOYSTICK SWITCHBOX SERVICE PARTSCheetah Common Section JOYSTICK SWITCHBOX SCHEMATICCheetah Common Section HUSCO CONTROLS SWITCHBOXCheetah Common Section PAGE INTENSIONALLY LEFT BLANKDESCRIPTION OPTIONAL PUMP GUARD KITDESCRIPTION OPTIONAL PUMP AND GRILL GUARD KITBoom operation not responding to joystick movement TROUBLESHOOTINGJOYSTICK TROUBLESHOOTING Possible electronic problemsHydraulic inspection TROUBLESHOOTINGPossible hydraulic problems Cheetah Common Section HYDRAULIC - TROUBLESHOOTING GUIDECheetah Common Section ELECTRICAL - TROUBLESHOOTING GUIDECheetah Common Section Warranty Section WARRANTY SECTIONPage THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONSAFETY IS YOU ONE LAST WORDOPERATOR REQUIREMENTS TO THE OWNER / OPERATOR / DEALEROWNER REQUIREMENTS Printed in USA Tiger Corporation