Manuals / Tiger Products Co., Ltd / Lawn and Garden / Lawn Mower

Tiger Products Co., Ltd JD 5093E, JD 5101E, JD 5083E SWITCH BOX AND JOYSTICK 5101E, Parts Section

Models: JD 5093E JD 5083E JD 5101E

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SWITCH BOX AND JOYSTICK 5101E

SWITCH BOX AND JOYSTICK 5101E

Parts Section 5-18

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Tiger Products Co., Ltd JD 5093E, JD 5101E, JD 5083E manual SWITCH BOX AND JOYSTICK 5101E, Parts Section

Contents

Tiger Corporation 3301 N. Louise Ave Sioux Falls, SD06010005 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONSTO THE OWNER / OPERATOR / DEALER FORWARD Tiger CorporationPage TABLE OF CONTENTS CAUTION - YOUR SAFETY IS AT RISKThis symbol means ASSEMBLY / MOUNTING SECTIONPage SAFETY SECTION SAFETYSAFETY General Safety Instructions and PracticesPractice all usual and customary safe working precautions and DANGER SAFETYLEA EL INSTRUCTIVO SAFETY SG-10SG-11 SG-12SAFETY sure you abide by the following rulesSAFETY DANGER DANGERSG-20 SG-23SAFETY SGM-1SAFETY contact such items. SGM-6SAFETY STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS“Wait a minute...Save a life!” SBM-2SBM-7 SAFETYwork. SBM-6 SEE YOUR DEALERSAFETY In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SG-18SAFETY DESCRIPTION33514 AVAILSAFETY ROTARY DECK DECALSSAFETY WARNING, DO NOT REMOVE SHIELD002369 00725746 00769737 SAFETYCheetah Safety Section 02962764 02962765 02965262 SAFETYCheetah Safety Section 02971123 03200285 22645 22839 SAFETYCheetah Safety Section 22840 24028 25387 SAFETYCheetah Safety Section 32707 32708 32709 SAFETYCheetah Safety Section 33224 33302 33435 SAFETYCheetah Safety Section 33436 33437 33438 42350 RED42399 SAFETYCheetah Safety Section AMBER42400 6T3217 6T3219 6T3220 6T3221 SAFETYCheetah Safety Section 6T3222 6T3224 6T3225 6T3230 6T3233 SAFETYCheetah Safety Section 6T3234 6T3236 6T3237 34206 SAFETYCheetah Safety Section 6T3243 TB1011 33743 SAFETYCheetah Safety Section SAFETY 34852 HYDRAULIC TANKSAFETY DRILLING HOLES INTO UNKNOWN AREAS, wires and other parts mayDESCRIPTION 50023SAFETY FEDERAL LAWS AND REGULATIONS Employer-Employee Operator RegulationsThis Act Seeks DUTIESASSEMBLY SECTION Assembly SectionCRANKSHAFT ADAPTER ASSEMBLYTRACTOR PREPARATION MAIN FRAME MOUNTING ASSEMBLY POLYCARBONATE SAFETY WINDOWADJUSTING REAR WHEELS ASSEMBLY AXLE BRACE 3-POINT BOOM REST MOUNTINGASSEMBLY JOYSTICK SWITCH BOX MOUNTING ASSEMBLY JOYSTICK SWITCH BOX WIRING CAB POST BOLTS ASSEMBLY JOYSTICK CONTROL MOUNTINGVALVE MOUNTING ASSEMBLY DANFOSS VALVE PLUMBING SCV ONLY UNITS SELECTIVE CONTROL VALVE SCVASSEMBLY DANFOSS VALVE PLUMBING WITH MID-MOUNT VALVE MID-MOUNT VALVEASSEMBLY HUSCO VALVE PLUMBING SCV ONLY UNITS SELECTIVE CONTROL VALVE SCVASSEMBLY HUSCO VALVE PLUMBING WITH MID-MOUNT VALVE MID-MOUNT VALVEASSEMBLY CABLE CONTROL LEVER STAND SCV ONLY UNITS ASSEMBLY CABLE CONTROL LEVER STAND MID-MOUNT UNITS WINDOW ROUTINGSECOND HOLE ASSEMBLY HOSE AND CABLE ROUTINGFIRST HOLE ASSEMBLY Assembly SectionASSEMBLY CHEETAH HOSE ROUTING ASSEMBLY Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clampSWIVEL BRACKET MOUNTING ASSEMBLY HYDRAULIC TANK INSTALLATIONGENERAL HOSE INSTALLATION ASSEMBLY PREFORMED TUBE INSTALLATION BOOM INSTALLATIONDECK ATTACHMENT HOSE COVERINGASSEMBLY INSTALLING O-RING FITTINGS INSTALLING NATIONAL PIPE FITTINGSACCUMULATOR INSTALLATION / PLUMBING WHEEL WEIGHT MOUNTINGASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION SUB-DSet the dead band compensation potentiometer first ASSEMBLYSetting Signal Adaptation Potentiometers ASSEMBLY MAIN BOOM “A” Port, Boom UP 7-9 Seconds“B” Port, Boom Down 6-8 Seconds SECONDARYASSEMBLY Assembly SectionASSEMBLY FINAL PREPARATION FOR OPERATION MOWER TESTINGASSEMBLY 4WD FRONT TIRE ADJUSTMENT OPERATION SECTION OPERATIONOPERATION STARTING TRACTOR AND MOWER OPERATIONOPERATION JOYSTICK CONTROL SWITCH BOX SAFETY SHIELD MOWER RUNSWITCH INDICATOR LIGHT TRAVEL LOCKMOWER CONTROL SWITCH SWITCH SWITCHNote Pushing manual valve handles “out” or “away” from the tractor cab will bring the main boom “up”, secondary boom “out”, roll deck “out”, and swivel boom “aft”. Pulling manual handles toward cab will let main boom “down”, bring secondary boom “in”, roll deck “in”, swivel boom “forward”, and close the safety shield OPERATIONOPERATION JOYSTICK CONTROL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH OPERATES SAFETY SHIELDOPERATION JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLLOPERATION LEVER CONTROL AND FUNCTIONS#5 -- safety shield OPERATION LEVER #1 MOVES MAIN BOOM LEVER #2 MOVES SECONDARY BOOM LEVER #3 MOVES DECK ROLL LEVER #4 MOVES BOOM SWIVEL LEVER #5OPERATES SAFETY SHIELD Cheetah Operation SectionOPERATION UNSTOWING BOOM MOWER OPERATIONOPERATION CONTINUEDOPERATION TRANSPORTING MOWERTransporting under the units own power OPERATION Transporting unit by flatbed trailerINSPECTION SHEETS OPERATIONBOOM MOWER PRE-OPERATION Inspection Mower ID# Make Date ShiftDO NOT OPERATE an UNSAFE TRACTOR or MOWER OPERATIONTRACTOR PRE-OPERATION Inspection Tractor ID# Make Date ShiftOPERATION DO NOT OPERATE an UNSAFE TRACTOR or MOWERFRONT END LOADER PRE-OPERATION Inspection DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADEROPERATION Mower ID# Make Date ShiftOPERATION TRACTOR PRE-OPERATION InspectionTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADERMAINTENANCE SECTION Cheetah Maintenance SectionBREAK IN PERIOD MAINTENANCEMAINTENANCE PRECAUTIONS MAINTENANCE REGULAR MAINTENANCE DAILY OR EVERY 8 HOURSSERVICE COMMENTSMAINTENANCE WEEKLY OR EVERY 50 HOURS TROUBLE SHOOTINGMONTHLY OR EVERY 150 HOURS YEARLY OR EVERY 500 HOURSMAINTENANCE SYMPTOMSCAUSE REMEDYMAINTENANCE TORQUE SPECIFICATIONS MAINTENANCE LUBRICATION RECOMMENDATIONS General SpecificationDescription ApplicationGRAFFITI REMOVAL MAINTENANCE POLYCARBONATE CARE & MAINTENANCECLEANING THE SUPERCOAT HARD-COAT DETAILED MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORSMAINTENANCE REPLACING IN-TANK HYDRAULIC FILTERHEAD BOWL MAINTENANCE DETAILED MAINTENANCEREPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT MAINTENANCE GREASING PIVOT POINTS - BOOM AND SWIVEL GREASING SPINDLEMAINTENANCE TIGHTENING KNIFE BOLTS AND DISK BOLTS TIGHTENING SPINDLE BOLTSMAINTENANCE GREASING THE BOOM SWIVEL GREASING PUMP DRIVE SHAFT COUPLERMAINTENANCE BALL VALVES Knives should not be welded on for any reason MAINTENANCE GREASING BOOM CYLINDER PIVOT POINTSBOOM FLAIL KNIFE REPLACEMENT INSTALLATION AND BEARING ADJUSTMENT THE SPINDLE ASSEMBLYMAINTENANCE CHEETAH SPINDLE ASSEMBLY MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT The following services should be performed daily or every 8 hours MAINTENANCEDAILY MAINTENANCE SCHEDULE MAINTENANCE Cheetah Maintenance SectionPARTS SECTION JD 5101E - CHEETAH BOOM MOWERPARTS ORDERING GUIDE Tiger Corporation3301 N. Louise Ave Sioux Falls, SD Direct any questions regarding parts toPARTS SECTION TABLE OF CONTENTS ASSEMBLYSECTION TRACTOR SPECIFIC PARTSTRACTOR MOUNT KIT - MAIN FRAME 5101E Parts SectionTRACTOR MOUNT KIT - MAIN FRAME 5101E FLTR ASSY,IN-TANK CPLT,SAE10MPTRACTOR MOUNT KIT - HYDRAULICS 5101E Parts SectionTRACTOR MOUNT KIT - HYDRAULICS 5101E 06300033TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER Parts SectionTRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER 06700091AVAIL TANK,RES,ASSY,WHEEL WELLTRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER Parts SectionTRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER REFER TO MAIN FRAME PARTSREFER TO MAIN FRAME PARTS REFER TO MAIN FRAME PARTSTRACTOR MOUNT KIT - WHEEL WELL TANK Parts SectionTRACTOR MOUNT KIT - WHEEL WELL TANK 06700091AVAIL TANK,RES,ASSY,WHEEL WELLTRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK Parts SectionTRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK BRAKE VALVE - REFER TO MAIN FRAME PARTSAXLE BRACE,RH - REFER TO MAIN FRAME PARTS AXLE BRACE,LH - REFER TO MAIN FRAME PARTSBOOM MOUNT KIT - BOOM SWIVEL / BOOM REST Parts SectionBOOM MOUNT KIT - BOOM SWIVEL / BOOM REST DESCRIPTIONSWITCH BOX AND JOYSTICK 5101E Parts SectionSWITCH BOX AND JOYSTICK 5101E DESCRIPTIONLIFT VALVE - JOYSTICK CONTROL Parts SectionLIFT VALVE - JOYSTICK CONTROL VALVE,PRIORITY,DF OLS80,10 BARCABLE CONTROLS - SCV ONLY DESCRIPTIONCABLE CONTROLS - WITH MID-MOUNT VALVE DESCRIPTIONLIFT VALVE - CABLE CONTROL, CAB Parts SectionLIFT VALVE - CABLE CONTROL, CAB DESCRIPTIONPOLYCARBONATE SAFETY WINDOW - 5101E, CAB DESCRIPTIONSOLENOID VALVE SWITCH AND WIRING TEMPERATURE SENSORWHEEL SPACER RING,SPACER,WHEEL,JDWHEEL WEIGHT ASSEMBLY DESCRIPTIONParts Section COMMON PARTS SECTION CHEETAH BOOM MOWERPARTS ORDERING GUIDE Tiger Corporation3301 N. Louise Ave Sioux Falls, SD Cheetah Common SectionPARTS SECTION TABLE OF CONTENTS SECTIONTRACTOR SPECIFIC PARTS CHEETAH QUICK COUPLERSCHEETAH QUICK COUPLERS - MAIN BOOM Cheetah Common SectionCHEETAH QUICK COUPLERS - MAIN BOOM DESCRIPTION5 *REF. PREFORMED TUBES - REFER TO BOOM ARM PARTS 6 *REF. #16 HOSE - REFER TO HYDRAULIC PARTSCHEETAH BOOM ARM ASSEMBLY Cheetah Common SectionCHEETAH BOOM ARM ASSEMBLY DESCRIPTIONCHEETAH ROTARY MOWER DECK Cheetah Common SectionCHEETAH ROTARY MOWER DECK CHEETAH ROTARY PIVOT ASY Cheetah Common SectionCHEETAH ROTARY PIVOT ASY DESCRIPTIONDAN FOSS VALVE Cheetah Common SectionDAN FOSS VALVE 06502095VLV,5SP,32PVG 065020745SP HUSCO - POWER BEYOND Cheetah Common SectionVALVE SECTION DOUBLE ACTING, SPRING METERED 5SP HUSCO - POWER BEYONDDESCRIPTION 5SP HUSCO - OPEN CENTER Cheetah Common SectionDESCRIPTION 5SP HUSCO - OPEN CENTERPART NO. QTY 4SP HUSCO LIFT VALVE - FLAIL - OPEN CENTER Cheetah Common SectionDESCRIPTION 4SP HUSCO LIFT VALVE - OPEN CENTERPART NO. QTY CHEETAH ROTARY MOTOR Cheetah Common SectionMOTOR ASSEMBLY - CHEETAH ROTARY CHEETAH ROTARY MOTORROTARY SPINDLE ASSEMBLY Cheetah Common SectionROTARY SPINDLE ASSEMBLY DESCRIPTIONCHEETAH FLAIL HEAD ASSY Cheetah Common SectionCHEETAH FLAIL HEAD ASSY CUTTERSHAFT,ASSY,GRASS,CHEETAH, OPTIONALCHEETAH FLAIL - CUTTER SHAFT ASSY Cheetah Common SectionCHEETAH FLAIL - CUTTER SHAFT ASSY HOSE, SLEEVE, CHEETAH, FLAIL, SM NOT SHOWNCHEETAH FLAIL MOTOR Cheetah Common SectionCHEETAH FLAIL MOTOR SEAL KIT INCLUDES 14, 15, 16, 17, ANDCHEETAH CYLINDER BREAKDOWNS Cheetah Common SectionCHEETAH CYLINDER BREAKDOWNS CHEETAH CYLINDER BREAKDOWNS Cheetah Common SectionCHEETAH CYLINDER BREAKDOWNS RESERVOIR TANK FILTER ASSEMBLY BRAKE VALVE ASSEMBLY W/ METRI PAK DESCRIPTIONBOOM TRAVEL LOCK MAIN BOOM CYLINDER - REFER OT BOOM ASYSOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTINGFAILURE MODE CHECK STEPSJOYSTICK SWITCHBOX SERVICE PARTS Cheetah Common SectionJOYSTICK SWITCHBOX SCHEMATIC Cheetah Common SectionHUSCO CONTROLS SWITCHBOX Cheetah Common SectionPAGE INTENSIONALLY LEFT BLANK Cheetah Common SectionOPTIONAL PUMP GUARD KIT DESCRIPTIONOPTIONAL PUMP AND GRILL GUARD KIT DESCRIPTIONTROUBLESHOOTING JOYSTICK TROUBLESHOOTINGPossible electronic problems Boom operation not responding to joystick movementHydraulic inspection TROUBLESHOOTINGPossible hydraulic problems HYDRAULIC - TROUBLESHOOTING GUIDE Cheetah Common SectionELECTRICAL - TROUBLESHOOTING GUIDE Cheetah Common SectionCheetah Common Section WARRANTY SECTION Warranty SectionPage WARRANTY INFORMATION THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREINONE LAST WORD SAFETY IS YOUOPERATOR REQUIREMENTS TO THE OWNER / OPERATOR / DEALEROWNER REQUIREMENTS Printed in USA Tiger Corporation