Operator’s Manual
Table of Contents
Before cleaning, repairing, or
Safety Alert Symbol
Keep children and pets away
Safety
Use slower wheel, tine and engine speeds
Various symbols shown here, with word
Operating Symbols
Your unit may not have all of the symbols
Descriptions are used on the tiller and engine
Introduction
Tools/Materials Needed for Assembly
Inspect Unit
Attach Handlebar
Move Tiller Off Shipping Platform
Assembly
Front Tiller
Remove the temporary screw J, Figure
Check Gear Oil Levels
Attach Engine Throttle Lever and Cable
Adjust Air Pressure in Tires
Add Motor Oil to Engine
Oil Level Hole
To Avoid Personal Injury or Property Damage
Install Battery Cables
Never bring a gas can near the positive
Controls for information on tiller controls
Wheels/Tines/PTO Drive Lever
PTO Attachments Feature
Forward Interlock Levers
Engine
Handlebar Height Adjustment Lever
Features and Controls
Wheel Speed Lever
Tines/PTO Clutch Lever
Engine Controls Engine Throttle Lever
Keyswitch Starter
Pre-Start Checklist
Following steps describe how to start and stop the engine
Break-In Operation
Starting and Stopping the Engine
Starting the Engine
Operation
Move engine throttle lever -2 away from Stop
Operating the Tiller
Cold Weather Operation
Stopping the Engine and Tiller
Moving the Tiller Forward and Tilling
Stopping Reverse Motion
Moving the Tiller in Reverse
To Stop the Engine
Making Turns
How to Check the Interlock System
Testing the Forward Interlock Safety System
Loading and Unloading the Tiller
Transporting The Tiller Around Your Property
Loading the Tiller
Changing Speed Belts
Unloading the Tiller
Changing Belt From LOW Range to High Range
Changing Belt From High Range to LOW Range
Choosing Wheel Tine Speeds
Move the Wheels/Tines/PTO Drive Lever into Neutral
Go to right side of tiller and finish seating the belt
Tilling depths
Let the tiller do the work
Avoid tilling wet, soggy soil
To help avoid personal injury, be aware
Suggested tilling patterns
Avoid making footprints
Tilling on slopes
Tilling up and down slopes
Terrace Gardening
Clearing the tines
Wide-Row Planting
Power Composting
Tilling Under Corn
As you move forward into a row
Removing Tine Attachment
Removing And Replacing The Tine Attachment
Move the tiller to level ground
To Avoid Personal Injury or Damage to Equipment
Setting Up Stationary Attachments
Installing the Tine Attachment
Unit. These attachments are called Non- Powered Attachments
Move the Tines/PTO Clutch Lever to
Starting The Engine
Setting Up Non-Powered Attach- ments
Operating Stationary Attachments
Stopping the Engine
Every
Procedure
Hours
Tighten Bolts and Nuts
Maintenance
Tiller Lubrication
Checking the Power Unit Oil Level
Transmission Gear Oil Maintenance
Checking for Oil Leaks
Checking Gear Oil Levels
Checking the Tine Attachment Oil Level
Adding or Changing Gear Oil
For Dipsticks With Hot/Cold Markings
If the level is incorrect, see Adding or Changing Gear Oil
Draining and Filling PTO Power Unit Transmission
Adding Gear Oil to PTO Power Unit Transmission
Adding Gear Oil to the Tine Attachment Transmission
Draining and Filling the Tine Attachment Transmission
Measuring and Adjusting Drive Belt Tension
Drive Belt Maintenance
How to Measure Belt Tension
Belt Adjustment Tool
Removing the Belt
Replacing the Drive Belt
Replacing the Drive Belt
Reverse Disc Inspection
Reverse Drive System Maintenance
Installing a New Reverse Disc
Checking and Adjusting Reverse the Drive System
Checking and Adjusting Reverse Disc
Replacing the Reverse Disc
Adjusting Reverse Drive
Bolo Tine Maintenance
Checking Tines for Wear
Removing and Replacing a Tine Holder Assembly
Single Tine Replacement
Removing Tine Holder Assembly
Replacing Tines Holder Assembly
Tire and Wheel Maintenance
Tine Shaft Maintenance
Air Cleaner Maintenance
Throttle Cable Maintenance
Testing the Forward Interlock Wiring System
Inspecting Forward Interlock Wiring System
Storing Your Tiller
Connecting Rod
Shooting Procedures
Trouble
Linkage
Tines Turn, But Wheels Won’t
Appendix a Troubleshooting
Dozer/Snow Blade Attachment
Troy-BiltPTO Log Splitter
Wrap-Around Bumper Guard
Hiller/Furrower Attachment
Part Description
Description QTY
Parts List
GW-9548 Bolt-Hex hd., flanged self-locking
GW-9250 Handlebar Switch-forward
GW-9119
GW-9120
710-04049
710-3005
712-04065
1900864
Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels
Belt Drive System
Wheel Speed Lever
Engines and Engine Mount
Wheel Assemblies
Power Unit Transmission Assemblies
Pinion Shaft Assembly
Drive Shaft Assembly
From
Transmission Assembly
Transmission Housing
Part Description QTY
Miscellaneous Parts
Parts List
Transmission Housing and Dipstick
Tiller Drive Shaft Assembly
Bolo Tine Assemblies
Description QTY Custom Tilling Tines
Description QTY Standard Tilling Tines
Models E683G & E683F
725-04346 Wire Harness & Connecting
GW-96515 Cable-battery, positive and negative
GW-97020
GW-9552
TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019
TROY-BILT Tiller Lifetime Limited Warranty