Manuals / Troy-Bilt / Lawn and Garden / Tiller

Troy-Bilt E683G, E683F manual Power Unit Transmission Assemblies, Parts List, See Page

Models: E683G E683F 683F

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Parts List

MODELS 683F. E683G & E683F

POWER UNIT TRANSMISSION ASSEMBLIES

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Troy-Bilt E683G, E683F manual Power Unit Transmission Assemblies, Parts List, See Page

Contents

Operator’s Manual IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYTROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH Rear-tine PTO Tiller ModelsFINDING MODEL NUMBER TABLE OF CONTENTSContent CALLING CUSTOMER SUPPORTSection 1 SafetySafety Alert Symbol TrainingAntidotes Section 1 Safetyc. Use slower wheel, tine and engine speeds Various symbols shown here, with word Maintenance and StorageOperating Symbols Your unit may not have all of the symbolsLoose Parts List Qty. Description 2 AssemblyTools/Materials Needed for Assembly IntroductionWire Section 2 AssemblyAdjustment STEP 4 Connect Forward Interlock Wire HarnessSection 2 Assembly K J LSTEP 6 Check Gear Oil Levels STEP 7 Add Motor Oil to Engine STEP 9 Adjust Air Pressure in TiresSTEP 8 Attach Engine Throttle Lever and Cable Oil Level HoleDANGER STEP 2 Install the Battery CablesASSEMBLING THE ELECTRIC START SYSTEM Section 2 AssemblyE C D 3 Features and ControlsPTO Attachments Feature Wheels/Tines/PTO Drive LeverWheel Speed Lever Section 3 Features and ControlsHandlebar Height Adjustment Lever Tines/PTO Clutch LeverEngine Controls Section 3 Features and ControlsKeyswitch Starter Engine Throttle LeverINTRODUCTION Pre-Start Checklist4 Operation Break-In OperationWheels/Tines/PTO Drive Lever Wheel Speed Lever Section 4 OperationStarting the Engine Tines/PTO Clutch LeverStopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and TillingTo Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making TurnsLoading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your PropertyUnloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to HIGH RangeSection 4 Operation Choosing Wheel and Tine SpeedsChanging Belt From HIGH Range to LOW Range TABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDE Use shallow depth regulator settings. Till gradually deeperTilling Tips & Techniques Let the tiller do the workSuggested tilling patterns Do not use FAST wheel speed position when on sloped groundAvoid making footprints Tilling on slopesTilling Tips & Techniques Clearing the tinesB. Terrace Gardening Section 4 OperationTilling Under Corn POWER COMPOSTINGWide-Row Planting Soil Enrichment IdeaRemoving And Replacing The Tine Attachment PTO POWER UNITVERY IMPORTANT Removing Tine AttachmentSetting Up Stationary Attachments PTO POWER UNIT OPERATING INSTRUCTIONSInstalling the Tine Attachment Section 4 OperationOperating Stationary Attachments Setting Up Non-Powered Attach- mentsStarting The Engine Stopping the EnginePROCEDURE 5 MaintenanceREQUIRED MAINTENANCE SCHEDULE EveryTiller Lubrication Section 5 MaintenanceTighten Bolts and Nuts Checking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil LevelsFor Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Attachment Oil Level Section 5 MaintenanceAdding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to the PTO Power Unit TransmissionDraining and Filling the PTO Power Unit Transmission Draining and Filling the Tine Attachment TransmissionHow to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension 5/16 1/4 Belt Adjustment ToolReplacing the Drive Belt Replacing the Drive BeltRemoving the Belt Section 5 MaintenanceSection 5 Maintenance Reverse Drive System MaintenanceReverse Disc Inspection Checking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse DiscAdjustment Bolt Jam Nut Bolo Tine MaintenanceAdjusting Reverse Drive Checking Tines for WearRemoving Tine Holder Assembly Single Tine ReplacementRemoving and Replacing A Tine Holder Assembly Replacing Tines Holder AssemblyAir Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Throttle Cable MaintenanceStoring Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System Section 5 MaintenancePROBLEM Appendix A Troubleshootingshooting Procedures Connecting Rod14 Engine Lacks Power Appendix A Troubleshooting13 Gear Oil Leak From Power Unit Or Tine Attachment Transmissions 17 Engine Shuts Off When Wheels/ Tines/ PTO Drive Lever Is In ForwardTroy-Bilt PTO Log Splitter Appendix B Attachments & AccessoriesWheel Weights Dozer/Snow Blade AttachmentDESCRIPTION 6 Parts ListWHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLY PARTDESCRIPTION Parts ListFORWARD INTERLOCK SYSTEM DESCRIPTIONDESCRIPTION HANDLEBAR ASSEMBLYParts List PARTDESCRIPTION DEPTH REGULATOR & TINE HOOD ASSEMBLIESParts List PARTSee Page See Page WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELSParts List ENGINES AND ENGINE MOUNT WHEEL SPEED LEVERBELT DRIVE SYSTEM WHEEL ASSEMBLIESSee Page POWER UNIT TRANSMISSION ASSEMBLIESParts List TRANSMISSION COVER & SHIFT LEVER BRACKET ASSEMBLIES DRIVE SHAFT ASSEMBLYPINION SHAFT ASSEMBLY continued on pageSee Page POWER UNIT TRANSMISSION ASSEMBLIES Continued from pageParts List MISCELLANEOUS PARTS TRANSMISSION HOUSINGTRANSMISSION ASSEMBLY Parts ListTHAT CAN NOT BE REUSED WITHOUT RISKING THE TILLER ATTACHMENT TRANSMISSION ASSEMBLIESNOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN LOSS OF TRANSMISSION OIL. IF THESE SCREWSParts List TILLER DRIVE SHAFT ASSEMBLYTRANSMISSION HOUSING AND DIPSTICK TRANSMISSION ASSEMBLYBOLO TINE ASSEMBLIES Parts ListParts List STANDARD TILLING TINESCUSTOM TILLING TINES DESCRIPTIONMODELS E683G & E683F ELECTRIC START SYSTEMParts List DESCRIPTION Parts ListBoot-terminal insulating PARTTROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT TILLER LIFETIME LIMITED WARRANTY