Power Unit Transmission Assemblies

Parts List

MODELS 683F. E683G & E683F

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Troy-Bilt E683G, E683F manual Power Unit Transmission Assemblies

Contents

Operator’s Manual Table of Contents Safety Alert Symbol Before cleaning, repairing, or Use slower wheel, tine and engine speeds SafetyKeep children and pets away Your unit may not have all of the symbols Operating SymbolsVarious symbols shown here, with word Descriptions are used on the tiller and engine Inspect Unit Tools/Materials Needed for AssemblyIntroduction Attach Handlebar Front Tiller AssemblyMove Tiller Off Shipping Platform Check Gear Oil Levels Remove the temporary screw J, Figure Add Motor Oil to Engine Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Oil Level Hole Never bring a gas can near the positive Install Battery CablesTo Avoid Personal Injury or Property Damage Controls for information on tiller controls Forward Interlock Levers PTO Attachments FeatureWheels/Tines/PTO Drive Lever Engine Wheel Speed Lever Features and ControlsHandlebar Height Adjustment Lever Tines/PTO Clutch Lever Keyswitch Starter Engine Controls Engine Throttle Lever Break-In Operation Following steps describe how to start and stop the enginePre-Start Checklist Starting and Stopping the Engine Move engine throttle lever -2 away from Stop OperationStarting the Engine Stopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and Tilling To Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making Turns Loading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your Property Unloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to High Range Move the Wheels/Tines/PTO Drive Lever into Neutral Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Go to right side of tiller and finish seating the belt Avoid tilling wet, soggy soil Let the tiller do the workTilling depths To help avoid personal injury, be aware Tilling on slopes Avoid making footprintsSuggested tilling patterns Tilling up and down slopes Clearing the tines Terrace Gardening Tilling Under Corn Power CompostingWide-Row Planting As you move forward into a row Move the tiller to level ground Removing And Replacing The Tine AttachmentRemoving Tine Attachment To Avoid Personal Injury or Damage to Equipment Unit. These attachments are called Non- Powered Attachments Installing the Tine AttachmentSetting Up Stationary Attachments Move the Tines/PTO Clutch Lever to Operating Stationary Attachments Setting Up Non-Powered Attach- mentsStarting The Engine Stopping the Engine Hours ProcedureEvery Tiller Lubrication MaintenanceTighten Bolts and Nuts Checking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil Levels For Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Attachment Oil Level If the level is incorrect, see Adding or Changing Gear Oil Adding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Draining and Filling the Tine Attachment Transmission How to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension Belt Adjustment Tool Replacing the Drive Belt Replacing the Drive BeltRemoving the Belt Reverse Drive System Maintenance Reverse Disc Inspection Checking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse Disc Checking Tines for Wear Bolo Tine MaintenanceAdjusting Reverse Drive Removing Tine Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Replacing Tines Holder Assembly Air Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Throttle Cable Maintenance Storing Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System Trouble Shooting ProceduresConnecting Rod Linkage Appendix a Troubleshooting Tines Turn, But Wheels Won’t Wrap-Around Bumper Guard Troy-BiltPTO Log SplitterDozer/Snow Blade Attachment Hiller/Furrower Attachment Description QTY Part Description Parts List GW-9119 GW-9250 Handlebar Switch-forwardGW-9548 Bolt-Hex hd., flanged self-locking GW-9120 712-04065 710-3005710-04049 1900864 Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Engines and Engine Mount Wheel Speed LeverBelt Drive System Wheel Assemblies Power Unit Transmission Assemblies Drive Shaft Assembly Pinion Shaft Assembly From Part Description QTY Transmission HousingTransmission Assembly Miscellaneous Parts Parts List Tiller Drive Shaft Assembly Transmission Housing and Dipstick Bolo Tine Assemblies Description QTY Standard Tilling Tines Description QTY Custom Tilling Tines Models E683G & E683F GW-97020 GW-96515 Cable-battery, positive and negative725-04346 Wire Harness & Connecting GW-9552 TROY-BILT Tiller Lifetime Limited Warranty TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019