Manuals / Troy-Bilt / Lawn and Garden / Tiller

Troy-Bilt E683F POWER UNIT TRANSMISSION ASSEMBLIES Continued from page, Parts List, See Page

Models: E683G E683F 683F

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Parts List

MODELS 683F. E683G & E683F

POWER UNIT TRANSMISSION ASSEMBLIES

(Continued from page 53)

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Troy-Bilt E683F, E683G manual POWER UNIT TRANSMISSION ASSEMBLIES Continued from page, Parts List, See Page

Contents

IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLY TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OHOperator’s Manual Rear-tine PTO Tiller ModelsTABLE OF CONTENTS ContentFINDING MODEL NUMBER CALLING CUSTOMER SUPPORT1 Safety Safety Alert SymbolSection Trainingc. Use slower wheel, tine and engine speeds Section 1 SafetyAntidotes Maintenance and Storage Operating SymbolsVarious symbols shown here, with word Your unit may not have all of the symbols2 Assembly Tools/Materials Needed for AssemblyLoose Parts List Qty. Description IntroductionSection 2 Assembly AdjustmentWire STEP 4 Connect Forward Interlock Wire HarnessSTEP 6 Check Gear Oil Levels K J LSection 2 Assembly STEP 9 Adjust Air Pressure in Tires STEP 8 Attach Engine Throttle Lever and CableSTEP 7 Add Motor Oil to Engine Oil Level HoleSTEP 2 Install the Battery Cables ASSEMBLING THE ELECTRIC START SYSTEMDANGER Section 2 Assembly3 Features and Controls PTO Attachments FeatureE C D Wheels/Tines/PTO Drive LeverSection 3 Features and Controls Handlebar Height Adjustment LeverWheel Speed Lever Tines/PTO Clutch LeverSection 3 Features and Controls Keyswitch StarterEngine Controls Engine Throttle LeverPre-Start Checklist 4 OperationINTRODUCTION Break-In OperationSection 4 Operation Starting the EngineWheels/Tines/PTO Drive Lever Wheel Speed Lever Tines/PTO Clutch LeverCold Weather Operation Operating the TillerStopping the Engine and Tiller Moving the Tiller Forward and TillingMoving the Tiller in Reverse Stopping Reverse MotionTo Stop the Engine Making TurnsTesting the Forward Interlock Safety System How to Check the Interlock SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyChanging Speed Belts Loading the TillerUnloading the Tiller Changing Belt From LOW Range to HIGH RangeChanging Belt From HIGH Range to LOW Range Choosing Wheel and Tine SpeedsSection 4 Operation Use shallow depth regulator settings. Till gradually deeper Tilling Tips & TechniquesTABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDE Let the tiller do the workDo not use FAST wheel speed position when on sloped ground Avoid making footprintsSuggested tilling patterns Tilling on slopesClearing the tines B. Terrace GardeningTilling Tips & Techniques Section 4 OperationPOWER COMPOSTING Wide-Row PlantingTilling Under Corn Soil Enrichment IdeaPTO POWER UNIT VERY IMPORTANTRemoving And Replacing The Tine Attachment Removing Tine AttachmentPTO POWER UNIT OPERATING INSTRUCTIONS Installing the Tine AttachmentSetting Up Stationary Attachments Section 4 OperationSetting Up Non-Powered Attach- ments Starting The EngineOperating Stationary Attachments Stopping the Engine5 Maintenance REQUIRED MAINTENANCE SCHEDULEPROCEDURE EveryTighten Bolts and Nuts Section 5 MaintenanceTiller Lubrication Transmission Gear Oil Maintenance Checking the Power Unit Oil LevelChecking for Oil Leaks Checking Gear Oil LevelsAdding or Changing Gear Oil Checking the Tine Attachment Oil LevelFor Dipsticks With Hot/Cold Markings Section 5 MaintenanceAdding Gear Oil to the PTO Power Unit Transmission Draining and Filling the PTO Power Unit TransmissionAdding Gear Oil to the Tine Attachment Transmission Draining and Filling the Tine Attachment TransmissionDrive Belt Maintenance Measuring and Adjusting Drive Belt TensionHow to Measure Belt Tension 5/16 1/4 Belt Adjustment ToolReplacing the Drive Belt Removing the BeltReplacing the Drive Belt Section 5 MaintenanceReverse Disc Inspection Reverse Drive System MaintenanceSection 5 Maintenance Checking and Adjusting Reverse the Drive System Installing a New Reverse DiscChecking and Adjusting Reverse Disc Replacing the Reverse DiscBolo Tine Maintenance Adjusting Reverse DriveAdjustment Bolt Jam Nut Checking Tines for WearSingle Tine Replacement Removing and Replacing A Tine Holder AssemblyRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTine Shaft Maintenance Tire and Wheel MaintenanceAir Cleaner Maintenance Throttle Cable MaintenanceInspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller Section 5 MaintenanceAppendix A Troubleshooting shooting ProceduresPROBLEM Connecting RodAppendix A Troubleshooting 13 Gear Oil Leak From Power Unit Or Tine Attachment Transmissions14 Engine Lacks Power 17 Engine Shuts Off When Wheels/ Tines/ PTO Drive Lever Is In ForwardAppendix B Attachments & Accessories Wheel WeightsTroy-Bilt PTO Log Splitter Dozer/Snow Blade Attachment6 Parts List WHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLYDESCRIPTION PARTParts List FORWARD INTERLOCK SYSTEMDESCRIPTION DESCRIPTIONHANDLEBAR ASSEMBLY Parts ListDESCRIPTION PARTDEPTH REGULATOR & TINE HOOD ASSEMBLIES Parts ListDESCRIPTION PARTParts List WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELSSee Page See Page WHEEL SPEED LEVER BELT DRIVE SYSTEMENGINES AND ENGINE MOUNT WHEEL ASSEMBLIESParts List POWER UNIT TRANSMISSION ASSEMBLIESSee Page DRIVE SHAFT ASSEMBLY PINION SHAFT ASSEMBLYTRANSMISSION COVER & SHIFT LEVER BRACKET ASSEMBLIES continued on pageParts List POWER UNIT TRANSMISSION ASSEMBLIES Continued from pageSee Page TRANSMISSION HOUSING TRANSMISSION ASSEMBLYMISCELLANEOUS PARTS Parts ListTILLER ATTACHMENT TRANSMISSION ASSEMBLIES NOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGNTHAT CAN NOT BE REUSED WITHOUT RISKING THE LOSS OF TRANSMISSION OIL. IF THESE SCREWSTILLER DRIVE SHAFT ASSEMBLY TRANSMISSION HOUSING AND DIPSTICKParts List TRANSMISSION ASSEMBLYBOLO TINE ASSEMBLIES Parts ListSTANDARD TILLING TINES CUSTOM TILLING TINESParts List DESCRIPTIONParts List ELECTRIC START SYSTEMMODELS E683G & E683F Parts List Boot-terminal insulatingDESCRIPTION PARTTROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT TILLER LIFETIME LIMITED WARRANTY