Manuals / Woods Equipment / Lawn and Garden / Brush Cutter

Woods Equipment BB720X, BB600X, BB840XP manual Troubleshooting, MAN0654 Rev. 10/19/2007

Models: BB720X BB840XP BB840X BB600X

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MAN0654 (Rev. 10/19/2007)	Troubleshooting 27

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Woods Equipment BB720X, BB600X, BB840XP manual Troubleshooting, MAN0654 Rev. 10/19/2007

Contents

Serial Number 1127329 & Above BRUSHBULLTMROTARY CUTTER BB600X BB720X BB840X BB840XPTO THE OWNER 2 IntroductionSerial Number see Safety Decal section for location TO THE DEALERTABLE OF CONTENTS IntroductionLEA EL INSTRUCTIVO SPECIFICATIONS 4 IntroductionGENERAL INFORMATION BE SAFE SafetyFree Mower Safety Video Safety Training Does Make a DifferenceAlso, available from the Association of Equipment Manufacturers 6 SafetyFree Mower/Cutter Safety Video Order Form Please send meINSTALLATION SAFETY RULESSafety ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDOPERATION 8 SafetySAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDMAINTENANCE SafetySAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED 10 SafetySAFETY & INSTRUCTIONAL DECALS DANGERSafety Decals continued on next page SafetySAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDReplace Immediately If Damaged 12 SafetySAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDTRACTOR STABILITY OperationOPERATION CONNECTING CUTTER TO TRACTOR MOUNTED CUTTERCategory I and 14 OperationQUICK HITCH SET-UP AND TOP LINK ADJUSTMENT DRIVELINE ADJUSTMENT MOUNTEDOperation Shortening Driveline1-9/16 INSTALLATION AND REMOVAL OF DRIVELINE TRACTOR PTO To Install 16 OperationCUTTING HEIGHT ADJUSTMENT MOUNTED CUTTER CHECK CHAIN ADJUSTMENT MOUNTEDTo Remove CONNECTING CUTTER TO TRACTOR BB840XP PULL-TYPECUTTING HEIGHT ADJUSTMENT BB840XP PULL-TYPE OperationOPERATING TECHNIQUE 18 OperationDRIVELINE ADJUSTMENT BB840XP PULL-TYPE TRANSPORTING BB840XP PULL-TYPEPRE-OPERATION CHECK LIST OWNERS RESPONSIBILITY OperationLUBRICATION INFORMATION 20 Owner ServiceOWNER SERVICE BLOCKING METHODOwner Service BLADE SERVICE Blade RemovalBlade Installation Blade Sharpening 22 Owner ServiceSLIP CLUTCH ADJUSTMENT SLIP CLUTCH ADJUSTMENT BB840XP S/N 1127328 & Below FigureOwner Service Rear Band 24 Owner ServiceCLEANING CUTTER After Each Use SHIELDING REPAIRPeriodically or Before Extended Storage Owner Service26 Troubleshooting TROUBLESHOOTINGMOWING CONDITIONS MAN0654 Rev. 10/19/2007 TroubleshootingSeal Replacement 28 Dealer ServiceDEALER SERVICE GEARBOX MAINTENANCEDealer Service Vertical Shaft RepairHorizontal Leak Repair Disassemble Gearbox 30 Dealer ServiceGearbox Assembly GEARBOX REPAIR Remove Gearbox from CutterCROSSBAR REMOVAL Dealer ServiceReinstall Gearbox 2. Attach crossbar see Crossbar Installation, pageUNIVERSAL JOINT REPAIR 32 Dealer ServiceCROSSBAR INSTALLATION U-Joint DisassemblyDealer Service U-Joint AssemblySERVICING TIRES SAFELY 34 Dealer Service Assembly ASSEMBLYDEALER SET-UP INSTRUCTIONS Connect A-Frame Arms 36 AssemblyASSEMBLE MOUNTED CUTTER Install Tailwheel Disassemble Shipping UnitINSTALL SAFETY SHIELDING Install Optional Chain Shielding AssemblyInstall Slip Clutch Driveline Install Rubber DeflectorInstall Height Adjustment Device 38 AssemblyASSEMBLE BB840XP PULL-TYPE Install Tailwheel Yoke Install Attitude RodRear wheel yoke AssemblyInstall Tongue 40 AssemblyAssembly Install Three-Joint DriveINSTALL DUAL TAILWHEEL BB720X & BB840X OPTIONAL 42 Assembly INSTALL CHECK CHAIN OPTIONALRELOCATE BAFFLE MAN0654 Rev. 10/19/2007 AssemblyDELIVERY CHECK DEALER’S RESPONSIBILITY 44 Dealer Check ListDEALER CHECK LISTS PRE-DELIVERY CHECK LIST DEALER’S RESPONSIBILITYPARTS INDEX BRUSHBULLTM Rotary Cutters BB600X BB840X BB720X BB840XP Parts46 Parts BB600X, BB720X, & BB840X ASSEMBLYDESCRIPTION BB600X, BB720X, & BB840X PARTS LISTParts PART48 Parts GEARBOX ASSEMBLYDESCRIPTION GEARBOX ASSEMBLY PARTS LISTParts PARTDESCRIPTION BB600X & BB720X SLIP CLUTCH DRIVE ASSEMBLY50 Parts PARTDESCRIPTION BB840X SLIP CLUTCH DRIVE ASSEMBLYParts PARTDESCRIPTION BB840XP PULL-TYPE FRONT DRIVE ASSEMBLY S/N 1127328 & BELOW52 Parts PARTDESCRIPTION BB840XP PULL-TYPE REAR DRIVE ASSEMBLY S/N 1127328 & BELOWParts PARTDESCRIPTION BB840XP PULL-TYPE FRONT DRIVE ASSEMBLY S/N 1127329 & ABOVE54 Parts PARTDESCRIPTION BB840XP PULL-TYPE REAR DRIVE ASSEMBLY S/N 1127329 & ABOVEParts PARTDESCRIPTION BB840XP PULL-TYPE REAR TAILWHEEL YOKE ASSEMBLY56 Parts PARTDESCRIPTION BB840XP PULL-TYPE TONGUE ASSEMBLYParts PARTFRONT & REAR CHAIN SHIELDING OPTIONAL 58 PartsPART CHECK CHAIN ASSEMBLY OPTIONALRUBBER SHIELDING STANDARD PartsDESCRIPTION BB720X & BB840X DUAL TAILWHEEL OPTIONAL WITH WHEEL HUB ASSEMBLY60 Parts PARTDESCRIPTION BB840XP PULL-TYPE 15 WHEEL ASSEMBLYParts REF PART QTYDESCRIPTION 62 PartsBB840XP PULL-TYPE HYDRAULIC CYLINDER 3-1/2 BORE X 8 STROKE REF PART QTYPART BB840XP PULL-TYPE HYDRAULIC HOSE KITBB480XP HYDRAULIC CYLINDER STROKE CONTROL KIT PartsCHART BOLT TORQUE CHART64 Appendix SAE SERIES A TORQUE CHARTSAE Bolt Thread Sizes BOLT SIZE CHARTAppendix ABBREVIATIONS66 Index INDEXOPERATION CONTINUED Part or WARRANTYWoods Equipment Company 2606 South Illinois Route Post Office Box Oregon, Illinois 61061 USAF-8494 Rev. 6/23/2005 WARRANTYReplacement Parts For All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles

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