Section 2. Installation

Load Connection

Load Connection

This section provides recommendations for load wires and covers single and multiple load configurations.

Load Wiring Make load connections at the rear of the power supply at the positive (+) and negative (−) terminals.

To select wiring for connecting the load to the power supply, consider the following factors:

insulation rating of the wire

current carrying capacity of the wire

maximum load wiring length for operation with sense lines

noise and impedance effects of the load lines

Insulation Rating Use load wiring with a minimum insulation rating equivalent to the maximum output voltage of the power supply.

Current Carrying Capacity As a minimum, load wiring must have a current carrying capacity greater than the output rating of the power supply. This ensures that the wiring will not be damaged, even if the load is shorted. Table 2.2 shows the maximum current rating, based on 450 A/cm2, for various gauges of wire rated for 105 °C operation. Operating at the maximum current rating results in an approximately 30 °C temperature rise for a wire operating in free air. Where load wiring must operate in areas with elevated ambient temperatures or bundled with other wiring, use larger gauges or wiring rated for higher temperatures.

Table 2.2 Current Carrying Capacity for Load Wiring

Wire Size

Maximum Current

 

Wire Size

Maximum Current

(AWG)

(A)

 

(AWG)

(A)

20

2.5

 

6

61

18

4

 

4

97

16

6

 

2

155

14

10

 

1

192

12

16

 

1/0

247

10

21

 

2/0

303

8

36

 

 

 

30

Operating Manual for XPD Series Power Supply

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Xantrex Technology XPD 120-4.5, XPD 60-9, XPD 7.5-67, XPD 33-16, XPD 18-30 manual Load Connection, Awg

XPD 18-30, XPD 33-16, XPD 120-4.5, XPD 7.5-67, XPD 60-9 specifications

Xantrex Technology, a leader in advanced power electronics, has developed a variety of high-performance power inverters and converters designed for various applications. Among their notable products are the XPD 33-16, XPD 120-4.5, XPD 60-9, XPD 18-30, and XPD 7.5-67. These models showcase distinctive features, technologies, and characteristics tailored to meet diverse energy demands.

The XPD 33-16 model is recognized for its compact design and efficient power output. Designed for small to medium-sized applications, it integrates advanced digital signal processing technology, offering seamless operation and improved reliability. With an output power of 33 amps and a voltage of 16 volts, the XPD 33-16 is particularly ideal for use in recreational vehicles, marine applications, and renewable energy systems.

Next, the XPD 120-4.5 stands out with its high output capacity and versatility. Capable of delivering 120 amps at 4.5 volts, this inverter is optimized for larger power loads, making it suitable for commercial and industrial settings. Its robust design includes features such as over-temperature protection and high-efficiency components, ensuring optimal performance under demanding conditions.

The XPD 60-9 is another impressive model known for its balance of performance and energy efficiency. With an output of 60 amps and a voltage of 9 volts, it is ideal for applications requiring medium power levels. The unit is equipped with advanced monitoring capabilities, allowing users to track performance metrics in real-time, facilitating proactive management of power consumption.

For applications requiring a lower voltage solution, the XPD 18-30 offers a suitable option. With an output of 18 amps and a voltage of 30 volts, this model is engineered for use in niche markets, including specialized lighting systems and small-scale energy storage solutions. Its compact size and lightweight design enhance portability, making it easier to position and install.

Lastly, the XPD 7.5-67 model is designed for ultra-efficient energy management. Producing 7.5 amps at 67 volts, this inverter is particularly well-suited for integration into solar energy systems where space and weight constraints are critical. It features multiple safety protocols, including short-circuit and overload protection, ensuring secure operation even in challenging environments.

In summary, Xantrex Technology’s range of XPD power products, including the XPD 33-16, XPD 120-4.5, XPD 60-9, XPD 18-30, and XPD 7.5-67, highlights the company’s commitment to innovation and performance in power electronics. Each model is equipped with unique features designed to cater to a variety of applications, underscoring Xantrex's role in advancing energy technology.