Hustler Turf Z XR7 Honda 24HP Engine, Remote AIR Cleaner Mount Bracket, Honda OIL Drain Valve

Page 33

Honda Engine Installation

 

 

ITEM

SERVICE

MFG.

QTY

DESCRIPTION

 

 

NO.

PART NO.

PART NO.

 

 

 

 

 

 

1

785014

785014

1

HONDA 24HP ENGINE

 

6

 

2

058776

058776

4

NT .312-18 HXZY NL

 

3

768523

768523

23

FW .343 X .687 X .051/.080 HD ZN/YL

 

4

799320

799320

1

COMMON WIRE HARNESS

 

5

029876

029876

1

LW .312 INT-EXT TOOTH ZN

 

6

077545

N/A

1

NT M8-1.25 X 10 HX ZNYC

 

7

017004

N/A

5

LW .312 MED SPRING ZN

 

8

799304

799304

1

WIRE HARNESS ADAPTER

 

9

050161

050161

4

CS .312-18 X 1.75 HX G5

 

10

775353

775353

1

DONALDSON AIR CLEANER CAP

 

11

057661

057661

3

HOSE CLAMP

 

12

785741

785741

1

MOUNTING BAND

 

13

034272

034272

6

NT .312-18 HX G5 ZN

 

14

782763

782763

1

AIR CLEANER

 

15

366443

366443

1

REMOTE AIR CLEANER MOUNT BRACKET

 

16

036236

036236

9

CS .312-18 X 1. HX G5 ZNYC

 

17

785675

785675

1

REMOTE AIR FILTER HOSE

 

18

787689

787689

1

HONDA OIL DRAIN VALVE

 

19

787713

787713

1

0.50" LOW PRESSURE HOSE, 3.00" LONG

 

20

382168

382168

1

MUFFLER GUARD

 

21

377994

377994

1

MMZ ROLLER HEAT SHIELD

 

22

365742

365742

1

ENGINE CAGE MOUNT PLATE

 

23

767962

767962

6

FW .531 X 1.063 X .090 SAE HD ZN

 

24

016527

016527

6

CS .500-13 X 1.00 HX G5 ZNYC

 

25

017038

017038

2

LW .250 MED SPRING ZNYC

 

26

024927

024927

2

NT .250-20 HX GR.5 ZNYC

 

27

785477

N/A

1

HONDA 20 AMP RECTIFIER

 

28

768515

768515

2

FW .281 X .625 X .051/.080HD ZNYC

 

29

056077

056077

2

CS .250-20 X 1.00 HX G5 ZNYC

 

30

784843

784843

1

MUFFLER

 

31

720177

720177

2

CS M 8-1.25 X 20 10.9 HXFL ZN

 

32

785378

785378

1

1.50" MUFFLER CLAMP

 

33

785543

N/A

2

HONDA (20) MUFFLER GASKET

 

34

782664

N/A

4

NT M8-1.25 HX STAINLESS STEEL

 

35

784959

784959

1

MUFFLER MANIFOLD

 

36

789131

789131

1

HUSTLER Z FAN CONNECTION CAP

 

 

 

 

 

 

 

NOTES:

1.Includes mounting hardware.

2.Part of Item 4 (799320 Tractor Common Wire Harness).

3.Part of 8 (799304 Wire Harness Adapter).

4.Engine oil capacity; 2.3 US quarts (with filter).

5.Engine RPM to be set at 3600± 50.

6.Used on 927756 only.

106567 4/07

5-7

Image 33
Contents Hustler Z XR7 Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Chapter Service Literature General InformationFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Tractor Frame Rivet Nut InstallationThread Rivet NUT Thread Rivet NUT KAW onlyStep Tread Footrest AssemblyFloor Platform Step Tread106567 4/07 Contents Hydraulic System Installation Breather CAP StrainerReservoir HYDRO-GEAR PUMP, BDP-10A-300Hydraulic System Charging Procedure Contents Battery Installation Negative Battery Cable RED Battery Cable BootPositive Battery Cable Battery Clamp StrapDeck Lift Assembly Deck Lift Indicator Subassembly Height Adjustment Stop 3/8Deck Lift Spring Subassembly Stop HandleSteering and Park Brake Assembly Push Button Switch Brake ROD AssemblyPump ROD Adjuster Assembly Adjustable Pivot106567 4/07 This page intentionally left blank Pump Belt and Pulleys Installation Warner Clutch Engine SC Single PulleyKEY 5MM X 30MM Radius Ends Pulley & FAN106567 4/07 106657 4/07 Kawasaki Engine Installation PartEngine Wire Harness Adapter Battery CableCommon Wire Harness Starter Relay Ground WireMain AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Part Engine YEL BLK Negative Battery Cable RED/BLKORG BRN GRA/PUR Positive Battery Cable Honda 24HP Engine Remote AIR Cleaner Mount BracketHonda OIL Drain Valve LOW Pressure HOSE, 3.00 LongMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Remote AIR Filter Hose Straight Kohler 27HP EngineOIL Drain Valve LOW Pressure HoseFuel System Installation Left Side Fuel Tank Fuel CAPRight Side Fuel Tank ClipInstrument Panel Assembly KEY Switch PTO SwitchRED Indicator Light Delay Module not ShownElectrical Schematic Contents Front Wheel Assembly Bearing W/O Collar Optional SEMI-PNEUMATIC WHEEL/TIRE AssemblyFork Wheel & Tire AssyWheel Bearing Front Wheel Breakdown-747782Bearing Spacer Tire ValveOptional Semi-Pneumatic Tire/Wheel-789537 TIRE/WHEEL AssemblyDrive Wheel Assembly Installation ANTI-SCALP Wheel Anti-Rollover Wheel Assembly106567 4/07 Contents Deck Assembly ANTI-SCALP Wheel Assembly Rubber Chute AssemblyDeck Crated Discharge Chute Mount BracketDeck Pulley Assembly Section Belt Spindle Housing AssemblyDeck Belt Idler Guide RS Uhmw Idler SlideSide Discharge Deck Assembly Rear ANTI-SCALP Bracket Deck LS 60 XR7 Pulley Cover RS 60 XR7 Pulley CoverDeck Drive Pulley Optional BLADE, 20.50 GAT-F-CWDeck Assembly AIR Flow Baffle Discharge ChuteDeck Assy Belt Guide Positioning Idler Slide Uhmw LS Idler Slide Uhmw RSDeck Belt Idler TOP Guide Uhmw .03 ThickSpindle Assembly-796235 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Deck Belt Routing and Tensioning 106567 4/07 Seat Installation Michigan Seat Seat SwitchSeat PAN Black Cable TIE106567 4/07 Contents Tractor Decals Fuel Indicator Decal Deck Height Indicator DecalService Decal Battery DecalDeck Decals 786277 799171 106567 4/07 10-1 10-2 1065674/07 Maintenance & Adjustment Safety Safe Maintenance & Adjustment Practices Using a ramp Whirling blades! Keep hands and feet away Safety and Instruction DecalsHot surface 10-7 106567 4/07 Maintenance Locator Chart MaintenanceMaintenance Locator Chart References Introduction Torque valuesTires Hour meterLubrication Electrical system BatteryHydraulic system Access to engine and hydraulic pumpsHydraulic Reservoir Hydraulic Filter Fuel Tank Fuel Filter Fuel systemEngine oil and filter Engine air filter Recommended Service ProcedureIncorrect air cleaner element Improper installation of an air filter elementOverservicing Damaged filter, seals or canisterRecommended service procedure Air restriction indicatorGeneral engine maintenance Belt replacement Bottom of Unit Viewed fromMower blade removal Mower blade maintenance10-23 106567 4/07 This page intentionally left blank Control Lever Neutral Adjustment AdjustmentIntroduction Steering linkageControl lever stops Stop Control LeverSteering dampener Control lever adjustmentFront Brake Link Right Side Bypass Valve Park brake adjustmentDeck drive belt adjustment Hydraulic pump belt adjustmentEngine RPM setting Deck leveling and height adjustmentDeck level adjustments Deck Lift Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part