Hustler Turf Z XR7 manual Torque values, Introduction

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INTRODUCTION

Regular maintenance is the best prevention for costly downtime or expensive, premature repair. The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis.

Remain alert for unusual noises, they could be signaling a problem. Visually inspect the machine for any abnormal wear or damage. A good time to detect potential problems is while performing scheduled maintenance service. Correcting the problem as quickly as possible is the best insurance.

Clear away heavy build-up of grease, oil and dirt, especially in the engine and hydraulic reservoir areas; minute dust particles are abrasive to close-tolerance engine and hydraulic assemblies.

Daily inspect mower for grass clippings and wire and string tangles. The underside of the mower deck will collect a build-up of grass clippings and dirt, especially when grass is wet or has high moisture content. This build-up will harden, restricting blade and air movement and will probably show a poorer quality of cutting. Therefore it should be removed routinely.

To do this it will be necessary to raise and block the deck in the full up position, using jack stands or blocks, and scrape the build-up from underneath.

Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Hustler service center when assistance is needed.

Torque values

WARNING: Particular attention must be given to tightening nuts and blade spindle bolts. Failure to correctly torque these or blade, which can cause serious damage or personal injury.

Torque values are given below:

the drive wheel lug nuts, wheel motor items may result in the loss of a wheel

 

Ft-lbs.

Nm

Wheel (lug) nuts

65-75

88.14-101.7

Wheel motor nut

290-310

393.2-420.4

Blade spindle bolt top

65-75

88.14-101.7

Blade spindle bolt bottom

118

160.01

It is recommended that these be checked after the first 2 hours of operation initially, every 50 hours, and following removal for repair or replacement.

For all other torques refer to the various tractor parts manuals for standard torque charts. NOTE: For engine torque values, see engine owner’s manual.

10-11

106567 4/07

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Contents Hustler Z XR7 Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Chapter Frequently Ordered Parts Service LiteratureGeneral Information Hardware Description Codes & Abbreviations Contents Tractor Frame Rivet Nut InstallationThread Rivet NUT Thread Rivet NUT KAW onlyStep Tread Footrest AssemblyFloor Platform Step Tread106567 4/07 Contents Hydraulic System Installation Breather CAP StrainerReservoir HYDRO-GEAR PUMP, BDP-10A-300Hydraulic System Charging Procedure Contents Battery Installation Negative Battery Cable RED Battery Cable BootPositive Battery Cable Battery Clamp StrapDeck Lift Assembly Deck Lift Indicator Subassembly Height Adjustment Stop 3/8Deck Lift Spring Subassembly Stop HandleSteering and Park Brake Assembly Push Button Switch Brake ROD AssemblyPump ROD Adjuster Assembly Adjustable Pivot106567 4/07 This page intentionally left blank Pump Belt and Pulleys Installation Warner Clutch Engine SC Single PulleyKEY 5MM X 30MM Radius Ends Pulley & FAN106567 4/07 106657 4/07 Engine Kawasaki Engine InstallationPart Wire Harness Adapter Battery CableCommon Wire Harness Starter Relay Ground WireMain AIR Filter Element Vacuator Valve This page intentionally left blank ORG BRN GRA/PUR Positive Battery Cable Honda Engine InstallationPart Engine YEL BLK Negative Battery Cable RED/BLK Honda 24HP Engine Remote AIR Cleaner Mount BracketHonda OIL Drain Valve LOW Pressure HOSE, 3.00 LongMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Remote AIR Filter Hose Straight Kohler 27HP EngineOIL Drain Valve LOW Pressure HoseFuel System Installation Left Side Fuel Tank Fuel CAPRight Side Fuel Tank ClipInstrument Panel Assembly KEY Switch PTO SwitchRED Indicator Light Delay Module not ShownElectrical Schematic Contents Front Wheel Assembly Bearing W/O Collar Optional SEMI-PNEUMATIC WHEEL/TIRE AssemblyFork Wheel & Tire AssyWheel Bearing Front Wheel Breakdown-747782Bearing Spacer Tire ValveOptional Semi-Pneumatic Tire/Wheel-789537 TIRE/WHEEL AssemblyDrive Wheel Assembly Installation ANTI-SCALP Wheel Anti-Rollover Wheel Assembly106567 4/07 Contents Deck Assembly ANTI-SCALP Wheel Assembly Rubber Chute AssemblyDeck Crated Discharge Chute Mount BracketDeck Pulley Assembly Section Belt Spindle Housing AssemblyDeck Belt Idler Guide RS Uhmw Idler SlideSide Discharge Deck Assembly Rear ANTI-SCALP Bracket Deck LS 60 XR7 Pulley Cover RS 60 XR7 Pulley CoverDeck Drive Pulley Optional BLADE, 20.50 GAT-F-CWDeck Assembly AIR Flow Baffle Discharge ChuteDeck Assy Belt Guide Positioning Idler Slide Uhmw LS Idler Slide Uhmw RSDeck Belt Idler TOP Guide Uhmw .03 ThickSpindle Assembly-796235 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Deck Belt Routing and Tensioning 106567 4/07 Seat Installation Michigan Seat Seat SwitchSeat PAN Black Cable TIE106567 4/07 Contents Tractor Decals Fuel Indicator Decal Deck Height Indicator DecalService Decal Battery DecalDeck Decals 786277 799171 106567 4/07 10-1 10-2 1065674/07 Maintenance & Adjustment Safety Safe Maintenance & Adjustment Practices Using a ramp Whirling blades! Keep hands and feet away Safety and Instruction DecalsHot surface 10-7 106567 4/07 Maintenance Locator Chart MaintenanceMaintenance Locator Chart References Introduction Torque valuesLubrication TiresHour meter Electrical system BatteryHydraulic system Access to engine and hydraulic pumpsHydraulic Reservoir Hydraulic Filter Fuel Tank Fuel Filter Fuel systemEngine oil and filter Engine air filter Recommended Service ProcedureIncorrect air cleaner element Improper installation of an air filter elementOverservicing Damaged filter, seals or canisterGeneral engine maintenance Belt replacement Recommended service procedureAir restriction indicator Bottom of Unit Viewed fromMower blade removal Mower blade maintenance10-23 106567 4/07 This page intentionally left blank Control Lever Neutral Adjustment AdjustmentIntroduction Steering linkageControl lever stops Stop Control LeverSteering dampener Control lever adjustmentFront Brake Link Right Side Bypass Valve Park brake adjustmentDeck drive belt adjustment Hydraulic pump belt adjustmentDeck level adjustments Engine RPM settingDeck leveling and height adjustment Deck Lift Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part