Hustler Turf Z XR7 manual Maintenance & Adjustment Safety

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Maintenance & Adjustment Safety

This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment.

DANGER – denotes immediate hazards which WILL result in severe personal injury or death.

WARNING – denotes a hazard or unsafe practice which COULD result in severe personal injury or death.

This manual uses two other words to highlight information. IMPORTANT calls attention to special mechanical information and NOTE: emphasizes general information worthy of special attention.

All operators should read this manual, or be instructed about safe operating and maintenance procedures. This is the owner’s responsibility.

Improper use or maintenance by the operator, mechanic, or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means DANGER or WARNING – “personal safety instructions.” Failure to comply with the instructions may result in personal injury or death.

Incorrect usage of this machine may result in severe injury. Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set-up, operate, adjust, or service this machine.

The Quick Reference Decals, located in front of and to the right of the seat, are designed to give the operator/mechanic brief information needed in the daily operation and service of the machine. These decals are not intended to be used in place of this manual but instead is to be used as an extension of this manual. These decals should not be removed or obliterated. Replace these decals if they become unreadable.

It is the owner’s responsibility to make certain that the operator/mechanic reads and understands this manual and all decals before operating this machine. It is also the owner’s responsibility to make certain that the operator/mechanic is a qualified and physically able individual, properly trained in the operation of this equipment. Local regulations may restrict the age of the operator/mechanic.

The owner should also ensure that the operator/mechanic knows that they are responsible for their own safety as well as the safety of other persons within the vicinity. Remember, the operator/mechanic is responsible for accidents or hazards occurring to other people or their property.

10-3

106567 4/07

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Contents Hustler Z XR7 Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Chapter Service Literature General InformationFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Tractor Frame Rivet Nut InstallationThread Rivet NUT Thread Rivet NUT KAW onlyStep Tread Footrest AssemblyFloor Platform Step Tread106567 4/07 Contents Hydraulic System Installation Breather CAP StrainerReservoir HYDRO-GEAR PUMP, BDP-10A-300Hydraulic System Charging Procedure Contents Battery Installation Negative Battery Cable RED Battery Cable BootPositive Battery Cable Battery Clamp StrapDeck Lift Assembly Deck Lift Indicator Subassembly Height Adjustment Stop 3/8Deck Lift Spring Subassembly Stop HandleSteering and Park Brake Assembly Push Button Switch Brake ROD AssemblyPump ROD Adjuster Assembly Adjustable Pivot106567 4/07 This page intentionally left blank Pump Belt and Pulleys Installation Warner Clutch Engine SC Single PulleyKEY 5MM X 30MM Radius Ends Pulley & FAN106567 4/07 106657 4/07 Kawasaki Engine Installation PartEngine Wire Harness Adapter Battery CableCommon Wire Harness Starter Relay Ground WireMain AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Part Engine YEL BLK Negative Battery Cable RED/BLKORG BRN GRA/PUR Positive Battery Cable Honda 24HP Engine Remote AIR Cleaner Mount BracketHonda OIL Drain Valve LOW Pressure HOSE, 3.00 LongMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Remote AIR Filter Hose Straight Kohler 27HP EngineOIL Drain Valve LOW Pressure HoseFuel System Installation Left Side Fuel Tank Fuel CAPRight Side Fuel Tank ClipInstrument Panel Assembly KEY Switch PTO SwitchRED Indicator Light Delay Module not ShownElectrical Schematic Contents Front Wheel Assembly Bearing W/O Collar Optional SEMI-PNEUMATIC WHEEL/TIRE AssemblyFork Wheel & Tire AssyWheel Bearing Front Wheel Breakdown-747782Bearing Spacer Tire ValveOptional Semi-Pneumatic Tire/Wheel-789537 TIRE/WHEEL AssemblyDrive Wheel Assembly Installation ANTI-SCALP Wheel Anti-Rollover Wheel Assembly106567 4/07 Contents Deck Assembly ANTI-SCALP Wheel Assembly Rubber Chute AssemblyDeck Crated Discharge Chute Mount BracketDeck Pulley Assembly Section Belt Spindle Housing AssemblyDeck Belt Idler Guide RS Uhmw Idler SlideSide Discharge Deck Assembly Rear ANTI-SCALP Bracket Deck LS 60 XR7 Pulley Cover RS 60 XR7 Pulley CoverDeck Drive Pulley Optional BLADE, 20.50 GAT-F-CWDeck Assembly AIR Flow Baffle Discharge ChuteDeck Assy Belt Guide Positioning Idler Slide Uhmw LS Idler Slide Uhmw RSDeck Belt Idler TOP Guide Uhmw .03 ThickSpindle Assembly-796235 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Deck Belt Routing and Tensioning 106567 4/07 Seat Installation Michigan Seat Seat SwitchSeat PAN Black Cable TIE106567 4/07 Contents Tractor Decals Fuel Indicator Decal Deck Height Indicator DecalService Decal Battery DecalDeck Decals 786277 799171 106567 4/07 10-1 10-2 1065674/07 Maintenance & Adjustment Safety Safe Maintenance & Adjustment Practices Using a ramp Whirling blades! Keep hands and feet away Safety and Instruction DecalsHot surface 10-7 106567 4/07 Maintenance Locator Chart MaintenanceMaintenance Locator Chart References Introduction Torque valuesTires Hour meterLubrication Electrical system BatteryHydraulic system Access to engine and hydraulic pumpsHydraulic Reservoir Hydraulic Filter Fuel Tank Fuel Filter Fuel systemEngine oil and filter Engine air filter Recommended Service ProcedureIncorrect air cleaner element Improper installation of an air filter elementOverservicing Damaged filter, seals or canisterRecommended service procedure Air restriction indicatorGeneral engine maintenance Belt replacement Bottom of Unit Viewed fromMower blade removal Mower blade maintenance10-23 106567 4/07 This page intentionally left blank Control Lever Neutral Adjustment AdjustmentIntroduction Steering linkageControl lever stops Stop Control LeverSteering dampener Control lever adjustmentFront Brake Link Right Side Bypass Valve Park brake adjustmentDeck drive belt adjustment Hydraulic pump belt adjustmentEngine RPM setting Deck leveling and height adjustmentDeck level adjustments Deck Lift Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part