Hustler Turf Z XR7 manual 10-2 1065674/07

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10-2	1065674/07

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Contents Hustler Z XR7 Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Chapter Frequently Ordered Parts Service LiteratureGeneral Information Hardware Description Codes & Abbreviations Contents Rivet Nut Installation Tractor FrameThread Rivet NUT Thread Rivet NUT KAW onlyFootrest Assembly Step TreadFloor Platform Step Tread106567 4/07 Contents Hydraulic System Installation Strainer Breather CAPReservoir HYDRO-GEAR PUMP, BDP-10A-300Hydraulic System Charging Procedure Contents Battery Installation RED Battery Cable Boot Negative Battery CablePositive Battery Cable Battery Clamp StrapDeck Lift Assembly Height Adjustment Stop 3/8 Deck Lift Indicator SubassemblyDeck Lift Spring Subassembly Stop HandleSteering and Park Brake Assembly Brake ROD Assembly Push Button SwitchPump ROD Adjuster Assembly Adjustable Pivot106567 4/07 This page intentionally left blank Pump Belt and Pulleys Installation Engine SC Single Pulley Warner ClutchKEY 5MM X 30MM Radius Ends Pulley & FAN106567 4/07 106657 4/07 Engine Kawasaki Engine InstallationPart Battery Cable Wire Harness AdapterCommon Wire Harness Starter Relay Ground WireMain AIR Filter Element Vacuator Valve This page intentionally left blank ORG BRN GRA/PUR Positive Battery Cable Honda Engine InstallationPart Engine YEL BLK Negative Battery Cable RED/BLK Remote AIR Cleaner Mount Bracket Honda 24HP EngineHonda OIL Drain Valve LOW Pressure HOSE, 3.00 LongMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Kohler 27HP Engine Remote AIR Filter Hose StraightOIL Drain Valve LOW Pressure HoseFuel System Installation Fuel CAP Left Side Fuel TankRight Side Fuel Tank ClipInstrument Panel Assembly PTO Switch KEY SwitchRED Indicator Light Delay Module not ShownElectrical Schematic Contents Front Wheel Assembly Optional SEMI-PNEUMATIC WHEEL/TIRE Assembly Bearing W/O CollarFork Wheel & Tire AssyFront Wheel Breakdown-747782 Wheel BearingBearing Spacer Tire ValveTIRE/WHEEL Assembly Optional Semi-Pneumatic Tire/Wheel-789537Drive Wheel Assembly Installation Anti-Rollover Wheel Assembly ANTI-SCALP Wheel106567 4/07 Contents Deck Assembly Rubber Chute Assembly ANTI-SCALP Wheel AssemblyDeck Crated Discharge Chute Mount BracketDeck Pulley Assembly Spindle Housing Assembly Section BeltDeck Belt Idler Guide RS Uhmw Idler SlideSide Discharge Deck Assembly Rear ANTI-SCALP Bracket Deck RS 60 XR7 Pulley Cover LS 60 XR7 Pulley CoverDeck Drive Pulley Optional BLADE, 20.50 GAT-F-CWDeck Assembly Discharge Chute AIR Flow BaffleDeck Assy Belt Guide Positioning Idler Slide Uhmw RS Idler Slide Uhmw LSDeck Belt Idler TOP Guide Uhmw .03 ThickSpindle Assembly-796235 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Deck Belt Routing and Tensioning 106567 4/07 Seat Installation Seat Switch Michigan SeatSeat PAN Black Cable TIE106567 4/07 Contents Tractor Decals Deck Height Indicator Decal Fuel Indicator DecalService Decal Battery DecalDeck Decals 786277 799171 106567 4/07 10-1 10-2 1065674/07 Maintenance & Adjustment Safety Safe Maintenance & Adjustment Practices Using a ramp Safety and Instruction Decals Whirling blades! Keep hands and feet awayHot surface 10-7 106567 4/07 Maintenance Maintenance Locator ChartMaintenance Locator Chart References Torque values IntroductionLubrication TiresHour meter Battery Electrical systemAccess to engine and hydraulic pumps Hydraulic systemHydraulic Reservoir Hydraulic Filter Fuel system Fuel Tank Fuel FilterEngine oil and filter Recommended Service Procedure Engine air filterImproper installation of an air filter element Incorrect air cleaner elementOverservicing Damaged filter, seals or canisterGeneral engine maintenance Belt replacement Recommended service procedureAir restriction indicator Viewed from Bottom of UnitMower blade maintenance Mower blade removal10-23 106567 4/07 This page intentionally left blank Adjustment Control Lever Neutral AdjustmentIntroduction Steering linkageStop Control Lever Control lever stopsControl lever adjustment Steering dampenerPark brake adjustment Front Brake Link Right Side Bypass ValveHydraulic pump belt adjustment Deck drive belt adjustmentDeck level adjustments Engine RPM settingDeck leveling and height adjustment Deck Lift Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part