Hustler Turf Z XR7 manual Hydraulic Reservoir Hydraulic Filter

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Check oil level in hydraulic system after every 50 hours of operation or weekly, whichever occurs first. Check more often if system appears to be leaking or otherwise malfunctioning.

Fluid level should be 1” from top of reservoir. Use only SAE 10W40 SG, SF/CC, CD service motor oil.

Change hydraulic system filter element (FIG. 6) after first 50 hours of tractor operation, then replace filter and oil in reservoir every 500 hours thereafter. When changing hydraulic oil use 1/2 unit (approximately

3.5oz.) of Lubrizol additive (Hustler P/N 027912). This additive, available from your Hustler dealer, will increase the performance life of the hydraulic system components.

The system filter is located directly in front of the hydraulic reservoir. A standard oil filter wrench is used to change filter, threads are right handed. Use a Hustler approved filter element only.

HYDRAULIC RESERVOIR

HYDRAULIC FILTER

FIG. 6

IMPORTANT: Prefill the filter element with clean oil, before installing, to prevent drawing air into the system pump.

1.Fill the filter element with clean system oil. Smear a light coating of oil on upper surface of rubber seal.

2.Install the filter element on base. Tighten the oil filter by hand until the filter seal makes contact with the filter head, then tighten an additional 3/4 - 1 turn with an oil filter wrench. — DO NOT OVERTIGHTEN.

3.Start tractor engine and let run at approximately 2/3 throttle for a few minutes to work any trapped air out of the system before engaging the steering control lever.

4.Stop the engine and check the filter and connections for leaks.

5.Check the hydraulic reservoir for specified oil level. Add clean oil as necessary.

Clean or replace hydraulic reservoir cap annually. Cap may be cleaned by dipping in or flushing with cleaning solvent. Follow manufacturer’s instructions and warnings for application of solvent type selected.

10-15

106567 4/07

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Contents Hustler Z XR7 Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Chapter Service Literature General InformationFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Tractor Frame Rivet Nut InstallationThread Rivet NUT Thread Rivet NUT KAW onlyStep Tread Footrest AssemblyFloor Platform Step Tread106567 4/07 Contents Hydraulic System Installation Breather CAP StrainerReservoir HYDRO-GEAR PUMP, BDP-10A-300Hydraulic System Charging Procedure Contents Battery Installation Negative Battery Cable RED Battery Cable BootPositive Battery Cable Battery Clamp StrapDeck Lift Assembly Deck Lift Indicator Subassembly Height Adjustment Stop 3/8Deck Lift Spring Subassembly Stop HandleSteering and Park Brake Assembly Push Button Switch Brake ROD AssemblyPump ROD Adjuster Assembly Adjustable Pivot106567 4/07 This page intentionally left blank Pump Belt and Pulleys Installation Warner Clutch Engine SC Single PulleyKEY 5MM X 30MM Radius Ends Pulley & FAN106567 4/07 106657 4/07 Kawasaki Engine Installation PartEngine Wire Harness Adapter Battery CableCommon Wire Harness Starter Relay Ground WireMain AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Part Engine YEL BLK Negative Battery Cable RED/BLKORG BRN GRA/PUR Positive Battery Cable Honda 24HP Engine Remote AIR Cleaner Mount BracketHonda OIL Drain Valve LOW Pressure HOSE, 3.00 LongMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Remote AIR Filter Hose Straight Kohler 27HP EngineOIL Drain Valve LOW Pressure HoseFuel System Installation Left Side Fuel Tank Fuel CAPRight Side Fuel Tank ClipInstrument Panel Assembly KEY Switch PTO SwitchRED Indicator Light Delay Module not ShownElectrical Schematic Contents Front Wheel Assembly Bearing W/O Collar Optional SEMI-PNEUMATIC WHEEL/TIRE AssemblyFork Wheel & Tire AssyWheel Bearing Front Wheel Breakdown-747782Bearing Spacer Tire ValveOptional Semi-Pneumatic Tire/Wheel-789537 TIRE/WHEEL AssemblyDrive Wheel Assembly Installation ANTI-SCALP Wheel Anti-Rollover Wheel Assembly106567 4/07 Contents Deck Assembly ANTI-SCALP Wheel Assembly Rubber Chute AssemblyDeck Crated Discharge Chute Mount BracketDeck Pulley Assembly Section Belt Spindle Housing AssemblyDeck Belt Idler Guide RS Uhmw Idler SlideSide Discharge Deck Assembly Rear ANTI-SCALP Bracket Deck LS 60 XR7 Pulley Cover RS 60 XR7 Pulley CoverDeck Drive Pulley Optional BLADE, 20.50 GAT-F-CWDeck Assembly AIR Flow Baffle Discharge ChuteDeck Assy Belt Guide Positioning Idler Slide Uhmw LS Idler Slide Uhmw RSDeck Belt Idler TOP Guide Uhmw .03 ThickSpindle Assembly-796235 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Deck Belt Routing and Tensioning 106567 4/07 Seat Installation Michigan Seat Seat SwitchSeat PAN Black Cable TIE106567 4/07 Contents Tractor Decals Fuel Indicator Decal Deck Height Indicator DecalService Decal Battery DecalDeck Decals 786277 799171 106567 4/07 10-1 10-2 1065674/07 Maintenance & Adjustment Safety Safe Maintenance & Adjustment Practices Using a ramp Whirling blades! Keep hands and feet away Safety and Instruction DecalsHot surface 10-7 106567 4/07 Maintenance Locator Chart MaintenanceMaintenance Locator Chart References Introduction Torque valuesTires Hour meterLubrication Electrical system BatteryHydraulic system Access to engine and hydraulic pumpsHydraulic Reservoir Hydraulic Filter Fuel Tank Fuel Filter Fuel systemEngine oil and filter Engine air filter Recommended Service ProcedureIncorrect air cleaner element Improper installation of an air filter elementOverservicing Damaged filter, seals or canisterRecommended service procedure Air restriction indicatorGeneral engine maintenance Belt replacement Bottom of Unit Viewed fromMower blade removal Mower blade maintenance10-23 106567 4/07 This page intentionally left blank Control Lever Neutral Adjustment AdjustmentIntroduction Steering linkageControl lever stops Stop Control LeverSteering dampener Control lever adjustmentFront Brake Link Right Side Bypass Valve Park brake adjustmentDeck drive belt adjustment Hydraulic pump belt adjustmentEngine RPM setting Deck leveling and height adjustmentDeck level adjustments Deck Lift Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part