Hustler Turf Z XR7 manual Hot surface 10-7 106567 4/07

Page 85

Do not remove or modify stabilizer wheels or rear engine guard or injury can result.

Part Number

Keep shields or covers in place while machine is in operation. Keep hands away from rotating pulleys and belts.

Part Number

771436

727453

Part Number

788968

Part Number

727008

Keep engine and pump compart-ment(s) clean (especially in exhaust area) to prevent fire and provide maximum engine and hydraulic cooling.

Hydraulic fluid escaping under pressure can penetrate skin. Hydraulic fluid may also cause infection in a minor cut or opening in the skin; if exposed to hydraulic fluid, see a doctor at once. Before applying pressure to hydraulic system, make sure all connections are tight and all hoses and lines are in good condition.

Relieve all pressure in the system before disconnecting or working on hydraulic lines.

To find a leak under pressure, use a piece of cardboard or wood

– never use your hands.

To relieve all pressure in system, turn engine off and lower attachment.

Part Number

600899

Part Number

779280

If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately. Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate.

If pump belt fails, steering control will be lost. Refer to owner’s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures.

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106567 4/07

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Contents Hustler Z XR7 Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Chapter General Information Service LiteratureFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Tractor Frame Rivet Nut InstallationThread Rivet NUT Thread Rivet NUT KAW onlyStep Tread Footrest AssemblyFloor Platform Step Tread106567 4/07 Contents Hydraulic System Installation Breather CAP StrainerReservoir HYDRO-GEAR PUMP, BDP-10A-300Hydraulic System Charging Procedure Contents Battery Installation Negative Battery Cable RED Battery Cable BootPositive Battery Cable Battery Clamp StrapDeck Lift Assembly Deck Lift Indicator Subassembly Height Adjustment Stop 3/8Deck Lift Spring Subassembly Stop HandleSteering and Park Brake Assembly Push Button Switch Brake ROD AssemblyPump ROD Adjuster Assembly Adjustable Pivot106567 4/07 This page intentionally left blank Pump Belt and Pulleys Installation Warner Clutch Engine SC Single PulleyKEY 5MM X 30MM Radius Ends Pulley & FAN106567 4/07 106657 4/07 Part Kawasaki Engine InstallationEngine Wire Harness Adapter Battery CableCommon Wire Harness Starter Relay Ground WireMain AIR Filter Element Vacuator Valve This page intentionally left blank Part Engine YEL BLK Negative Battery Cable RED/BLK Honda Engine InstallationORG BRN GRA/PUR Positive Battery Cable Honda 24HP Engine Remote AIR Cleaner Mount BracketHonda OIL Drain Valve LOW Pressure HOSE, 3.00 LongMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Remote AIR Filter Hose Straight Kohler 27HP EngineOIL Drain Valve LOW Pressure HoseFuel System Installation Left Side Fuel Tank Fuel CAPRight Side Fuel Tank ClipInstrument Panel Assembly KEY Switch PTO SwitchRED Indicator Light Delay Module not ShownElectrical Schematic Contents Front Wheel Assembly Bearing W/O Collar Optional SEMI-PNEUMATIC WHEEL/TIRE AssemblyFork Wheel & Tire AssyWheel Bearing Front Wheel Breakdown-747782Bearing Spacer Tire ValveOptional Semi-Pneumatic Tire/Wheel-789537 TIRE/WHEEL AssemblyDrive Wheel Assembly Installation ANTI-SCALP Wheel Anti-Rollover Wheel Assembly106567 4/07 Contents Deck Assembly ANTI-SCALP Wheel Assembly Rubber Chute AssemblyDeck Crated Discharge Chute Mount BracketDeck Pulley Assembly Section Belt Spindle Housing AssemblyDeck Belt Idler Guide RS Uhmw Idler SlideSide Discharge Deck Assembly Rear ANTI-SCALP Bracket Deck LS 60 XR7 Pulley Cover RS 60 XR7 Pulley CoverDeck Drive Pulley Optional BLADE, 20.50 GAT-F-CWDeck Assembly AIR Flow Baffle Discharge ChuteDeck Assy Belt Guide Positioning Idler Slide Uhmw LS Idler Slide Uhmw RSDeck Belt Idler TOP Guide Uhmw .03 ThickSpindle Assembly-796235 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Deck Belt Routing and Tensioning 106567 4/07 Seat Installation Michigan Seat Seat SwitchSeat PAN Black Cable TIE106567 4/07 Contents Tractor Decals Fuel Indicator Decal Deck Height Indicator DecalService Decal Battery DecalDeck Decals 786277 799171 106567 4/07 10-1 10-2 1065674/07 Maintenance & Adjustment Safety Safe Maintenance & Adjustment Practices Using a ramp Whirling blades! Keep hands and feet away Safety and Instruction DecalsHot surface 10-7 106567 4/07 Maintenance Locator Chart MaintenanceMaintenance Locator Chart References Introduction Torque valuesHour meter TiresLubrication Electrical system BatteryHydraulic system Access to engine and hydraulic pumpsHydraulic Reservoir Hydraulic Filter Fuel Tank Fuel Filter Fuel systemEngine oil and filter Engine air filter Recommended Service ProcedureIncorrect air cleaner element Improper installation of an air filter elementOverservicing Damaged filter, seals or canisterAir restriction indicator Recommended service procedureGeneral engine maintenance Belt replacement Bottom of Unit Viewed fromMower blade removal Mower blade maintenance10-23 106567 4/07 This page intentionally left blank Control Lever Neutral Adjustment AdjustmentIntroduction Steering linkageControl lever stops Stop Control LeverSteering dampener Control lever adjustmentFront Brake Link Right Side Bypass Valve Park brake adjustmentDeck drive belt adjustment Hydraulic pump belt adjustmentDeck leveling and height adjustment Engine RPM settingDeck level adjustments Deck Lift Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part