Hustler Turf Z XR7 manual Hardware Description Codes & Abbreviations

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your Hustler dealer for current information and parts.

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATIONDESCRIPTION

CB

Carriage Bolt

CE

Clevis Pin

CP

Cotter Pin

CS

Cap Screw

CW

Cup Washer

FDRW

Fender Washer

FW

Flat Washer

HX

Hex Head

LW

Lock Washer

MB

Machine Bushing

MS

Machine Screw

NT

Nut

SC

Self Tapping Cap Screw

SH

Socket Head

SB

Shoulder Bolt

SS

Set Screw

OD

Outside Diameter

ID

Inside Diameter

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE

FT-LBS

NM

SIZE

FT-LBS

NM

.250

8.2

11.1

M3

1

1.3

.312

17

23

M4

2.2

3

.375

30

40

M5

4.5

6.1

.438

48

65

M6

7.7

10.4

.500

73

99

M8

18.5

25

.562

105

143

M10

37

50

.625

145

200

M12

64

87

.750

260

350

M14

80

108.5

.875

420

565

M16

160

215

1.00

625

850

M20

320

435

 

 

 

M24

555

750

NOTE:

Loctite® 592 to be used on all pipe threads.

Lubricate all grease zerks.

1-2

106567 4/07

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Contents Hustler Z XR7 Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Chapter Service Literature General InformationFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Thread Rivet NUT Rivet Nut InstallationTractor Frame Thread Rivet NUT KAW onlyFloor Footrest AssemblyStep Tread Platform Step Tread106567 4/07 Contents Hydraulic System Installation Reservoir StrainerBreather CAP HYDRO-GEAR PUMP, BDP-10A-300Hydraulic System Charging Procedure Contents Battery Installation Positive Battery Cable RED Battery Cable BootNegative Battery Cable Battery Clamp StrapDeck Lift Assembly Deck Lift Spring Subassembly Height Adjustment Stop 3/8Deck Lift Indicator Subassembly Stop HandleSteering and Park Brake Assembly Pump ROD Adjuster Assembly Brake ROD AssemblyPush Button Switch Adjustable Pivot106567 4/07 This page intentionally left blank Pump Belt and Pulleys Installation KEY 5MM X 30MM Radius Ends Engine SC Single PulleyWarner Clutch Pulley & FAN106567 4/07 106657 4/07 Kawasaki Engine Installation PartEngine Common Wire Harness Battery CableWire Harness Adapter Starter Relay Ground WireMain AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Part Engine YEL BLK Negative Battery Cable RED/BLKORG BRN GRA/PUR Positive Battery Cable Honda OIL Drain Valve Remote AIR Cleaner Mount BracketHonda 24HP Engine LOW Pressure HOSE, 3.00 LongMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation OIL Drain Valve Kohler 27HP EngineRemote AIR Filter Hose Straight LOW Pressure HoseFuel System Installation Right Side Fuel Tank Fuel CAPLeft Side Fuel Tank ClipInstrument Panel Assembly RED Indicator Light PTO SwitchKEY Switch Delay Module not ShownElectrical Schematic Contents Front Wheel Assembly Fork Optional SEMI-PNEUMATIC WHEEL/TIRE AssemblyBearing W/O Collar Wheel & Tire AssyBearing Spacer Front Wheel Breakdown-747782Wheel Bearing Tire ValveTIRE/WHEEL Assembly Optional Semi-Pneumatic Tire/Wheel-789537Drive Wheel Assembly Installation Anti-Rollover Wheel Assembly ANTI-SCALP Wheel106567 4/07 Contents Deck Assembly Deck Crated Rubber Chute AssemblyANTI-SCALP Wheel Assembly Discharge Chute Mount BracketDeck Pulley Assembly Deck Belt Idler Guide Spindle Housing AssemblySection Belt RS Uhmw Idler SlideSide Discharge Deck Assembly Rear ANTI-SCALP Bracket Deck Deck Drive Pulley RS 60 XR7 Pulley CoverLS 60 XR7 Pulley Cover Optional BLADE, 20.50 GAT-F-CWDeck Assembly Discharge Chute AIR Flow BaffleDeck Assy Belt Guide Positioning Deck Belt Idler TOP Guide Idler Slide Uhmw RSIdler Slide Uhmw LS Uhmw .03 ThickSpindle Assembly-796235 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Deck Belt Routing and Tensioning 106567 4/07 Seat Installation Seat PAN Seat SwitchMichigan Seat Black Cable TIE106567 4/07 Contents Tractor Decals Service Decal Deck Height Indicator DecalFuel Indicator Decal Battery DecalDeck Decals 786277 799171 106567 4/07 10-1 10-2 1065674/07 Maintenance & Adjustment Safety Safe Maintenance & Adjustment Practices Using a ramp Safety and Instruction Decals Whirling blades! Keep hands and feet awayHot surface 10-7 106567 4/07 Maintenance Maintenance Locator ChartMaintenance Locator Chart References Torque values IntroductionTires Hour meterLubrication Battery Electrical systemAccess to engine and hydraulic pumps Hydraulic systemHydraulic Reservoir Hydraulic Filter Fuel system Fuel Tank Fuel FilterEngine oil and filter Recommended Service Procedure Engine air filterOverservicing Improper installation of an air filter elementIncorrect air cleaner element Damaged filter, seals or canisterRecommended service procedure Air restriction indicatorGeneral engine maintenance Belt replacement Viewed from Bottom of UnitMower blade maintenance Mower blade removal10-23 106567 4/07 This page intentionally left blank Introduction AdjustmentControl Lever Neutral Adjustment Steering linkageStop Control Lever Control lever stopsControl lever adjustment Steering dampenerPark brake adjustment Front Brake Link Right Side Bypass ValveHydraulic pump belt adjustment Deck drive belt adjustmentEngine RPM setting Deck leveling and height adjustmentDeck level adjustments Deck Lift Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part