Hustler Turf Z XR7 manual 106657 4/07

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Chapter 5 Contents

Kawasaki Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Honda Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Kohler Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Electrical Schematic (799320) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

106657 4/07

5-1

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Contents Hustler Z XR7 Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Chapter Service Literature General InformationFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Thread Rivet NUT KAW only Rivet Nut InstallationTractor Frame Thread Rivet NUTPlatform Step Tread Footrest AssemblyStep Tread Floor106567 4/07 Contents Hydraulic System Installation HYDRO-GEAR PUMP, BDP-10A-300 StrainerBreather CAP ReservoirHydraulic System Charging Procedure Contents Battery Installation Battery Clamp Strap RED Battery Cable BootNegative Battery Cable Positive Battery CableDeck Lift Assembly Stop Handle Height Adjustment Stop 3/8Deck Lift Indicator Subassembly Deck Lift Spring SubassemblySteering and Park Brake Assembly Adjustable Pivot Brake ROD AssemblyPush Button Switch Pump ROD Adjuster Assembly106567 4/07 This page intentionally left blank Pump Belt and Pulleys Installation Pulley & FAN Engine SC Single PulleyWarner Clutch KEY 5MM X 30MM Radius Ends106567 4/07 106657 4/07 Kawasaki Engine Installation PartEngine Starter Relay Ground Wire Battery CableWire Harness Adapter Common Wire HarnessMain AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Part Engine YEL BLK Negative Battery Cable RED/BLKORG BRN GRA/PUR Positive Battery Cable LOW Pressure HOSE, 3.00 Long Remote AIR Cleaner Mount BracketHonda 24HP Engine Honda OIL Drain ValveMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation LOW Pressure Hose Kohler 27HP EngineRemote AIR Filter Hose Straight OIL Drain ValveFuel System Installation Clip Fuel CAPLeft Side Fuel Tank Right Side Fuel TankInstrument Panel Assembly Delay Module not Shown PTO SwitchKEY Switch RED Indicator LightElectrical Schematic Contents Front Wheel Assembly Wheel & Tire Assy Optional SEMI-PNEUMATIC WHEEL/TIRE AssemblyBearing W/O Collar ForkTire Valve Front Wheel Breakdown-747782Wheel Bearing Bearing SpacerOptional Semi-Pneumatic Tire/Wheel-789537 TIRE/WHEEL AssemblyDrive Wheel Assembly Installation ANTI-SCALP Wheel Anti-Rollover Wheel Assembly106567 4/07 Contents Deck Assembly Discharge Chute Mount Bracket Rubber Chute AssemblyANTI-SCALP Wheel Assembly Deck CratedDeck Pulley Assembly RS Uhmw Idler Slide Spindle Housing AssemblySection Belt Deck Belt Idler GuideSide Discharge Deck Assembly Rear ANTI-SCALP Bracket Deck Optional BLADE, 20.50 GAT-F-CW RS 60 XR7 Pulley CoverLS 60 XR7 Pulley Cover Deck Drive PulleyDeck Assembly AIR Flow Baffle Discharge ChuteDeck Assy Belt Guide Positioning Uhmw .03 Thick Idler Slide Uhmw RSIdler Slide Uhmw LS Deck Belt Idler TOP GuideSpindle Assembly-796235 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Deck Belt Routing and Tensioning 106567 4/07 Seat Installation Black Cable TIE Seat SwitchMichigan Seat Seat PAN106567 4/07 Contents Tractor Decals Battery Decal Deck Height Indicator DecalFuel Indicator Decal Service DecalDeck Decals 786277 799171 106567 4/07 10-1 10-2 1065674/07 Maintenance & Adjustment Safety Safe Maintenance & Adjustment Practices Using a ramp Whirling blades! Keep hands and feet away Safety and Instruction DecalsHot surface 10-7 106567 4/07 Maintenance Locator Chart MaintenanceMaintenance Locator Chart References Introduction Torque valuesTires Hour meterLubrication Electrical system BatteryHydraulic system Access to engine and hydraulic pumpsHydraulic Reservoir Hydraulic Filter Fuel Tank Fuel Filter Fuel systemEngine oil and filter Engine air filter Recommended Service ProcedureDamaged filter, seals or canister Improper installation of an air filter elementIncorrect air cleaner element OverservicingRecommended service procedure Air restriction indicatorGeneral engine maintenance Belt replacement Bottom of Unit Viewed fromMower blade removal Mower blade maintenance10-23 106567 4/07 This page intentionally left blank Steering linkage AdjustmentControl Lever Neutral Adjustment IntroductionControl lever stops Stop Control LeverSteering dampener Control lever adjustmentFront Brake Link Right Side Bypass Valve Park brake adjustmentDeck drive belt adjustment Hydraulic pump belt adjustmentEngine RPM setting Deck leveling and height adjustmentDeck level adjustments Deck Lift Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part