Hustler Turf Z XR7 Kawasaki 23 HP Engine, Kawasaki 25 HP Engine FH721V, 3600 RMP, Battery Cable

Page 29

Kawasaki Engine Installation

5

6

7

ITEM

SERVICE

MFG.

QTY

DESCRIPTION

NO.

PART NO.

PART NO.

 

 

1

777656

777656

1

KAWASAKI 23 HP ENGINE

 

782318

782318

1

KAWASAKI 25 HP ENGINE (FH721V, 3600 RMP)

2

058776

058776

4

NT .312-18 HXZY NL

3

768523

768523

22

FW .343 X .687 X .051/.080 HD ZN/YL

4

029876

029876

1

LW .312 INT-EXT TOOTH ZN

5

792762

792762

1

BATTERY CABLE

6

768515

768515

5

FW .281 X .625 X .051/.080 HD ZN/YL

7

024927

024927

3

NT .250-20 HX GR.5 ZN

8

799312

799312

1

WIRE HARNESS ADAPTER

9

799320

799320

1

COMMON WIRE HARNESS

10

044255

044255

1

NT #10-32 HX ZN

11

030817

030817

1

STARTER SOLENOID

12

055947

055947

2

CS .250-20 X .500 HX G5 ZN

13

792192

792192

1

STARTER RELAY GROUND WIRE

14

771428

771428

1

RED BATTERY CABLE BOOT

15

050161

050161

4

CS .312-18 X 1.75 HX G5

16

786673

786673

1

DONALDSON AIR CLEANER CAP

17

057661

057661

3

HOSE CLAMP

18

788943

788943

1

AIR FILTER INDICATOR

19

785741

785741

1

MOUNTING BAND

20

034272

034272

6

NT .312-18 HX G5 ZN

21

782763

782763

1

AIR CLEANER

22

366443

366443

1

REMOTE AIR CLEAN MOUNT BRACKET

23

036236

036236

6

CS .312-18 X 1.00 HX G5 ZNYC

24

786038

786038

1

REMOTE AIR FILTER HOSE

25

796524

796524

1

OIL DRAIN M20 X 2.5 VALVE

26

350371

350371

1

MUFFLER GUARD

27

349704

349704

1

ENGINE CAGE MOUNT PLATE

28

767962

767962

6

FW .531 X 1.063 X .090 SAE HD ZN

29

016527

016527

6

CS .500-13 X 1.00 HX G5 ZN

30

064006

064006

2

CS .312-18 X .625 HX G5 ZN

31

781732

781732

1

MUFFLER MANIFOLD

32

781724

781724

1

MUFFLER

33

720177

720177

2

CS M 8-1.25 X 20 10.9 HXFL ZN

34

782649

782649

1

KAW (23) EXHAUST PIPE CLAMP

35

782664

782664

4

NT M8-1.25 HX STAINLESS STEEL

36

017004

017004

4

LW .312 MED SPRING ZN

37

360693

360693

1

HEAT SHIELD

38

780841

780841

2

KAW (23) MUFFLER GASKET

39

789131

789131

1

HUSTLER Z FAN CONNECTOR CAP

106567 4/07

5-3

Image 29
Contents Hustler Z XR7 Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Chapter Frequently Ordered Parts Service LiteratureGeneral Information Hardware Description Codes & Abbreviations Contents Tractor Frame Rivet Nut InstallationThread Rivet NUT Thread Rivet NUT KAW onlyStep Tread Footrest AssemblyFloor Platform Step Tread106567 4/07 Contents Hydraulic System Installation Breather CAP StrainerReservoir HYDRO-GEAR PUMP, BDP-10A-300Hydraulic System Charging Procedure Contents Battery Installation Negative Battery Cable RED Battery Cable BootPositive Battery Cable Battery Clamp StrapDeck Lift Assembly Deck Lift Indicator Subassembly Height Adjustment Stop 3/8Deck Lift Spring Subassembly Stop HandleSteering and Park Brake Assembly Push Button Switch Brake ROD AssemblyPump ROD Adjuster Assembly Adjustable Pivot106567 4/07 This page intentionally left blank Pump Belt and Pulleys Installation Warner Clutch Engine SC Single PulleyKEY 5MM X 30MM Radius Ends Pulley & FAN106567 4/07 106657 4/07 Engine Kawasaki Engine InstallationPart Wire Harness Adapter Battery CableCommon Wire Harness Starter Relay Ground WireMain AIR Filter Element Vacuator Valve This page intentionally left blank ORG BRN GRA/PUR Positive Battery Cable Honda Engine InstallationPart Engine YEL BLK Negative Battery Cable RED/BLK Honda 24HP Engine Remote AIR Cleaner Mount BracketHonda OIL Drain Valve LOW Pressure HOSE, 3.00 LongMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Remote AIR Filter Hose Straight Kohler 27HP EngineOIL Drain Valve LOW Pressure HoseFuel System Installation Left Side Fuel Tank Fuel CAPRight Side Fuel Tank ClipInstrument Panel Assembly KEY Switch PTO SwitchRED Indicator Light Delay Module not ShownElectrical Schematic Contents Front Wheel Assembly Bearing W/O Collar Optional SEMI-PNEUMATIC WHEEL/TIRE AssemblyFork Wheel & Tire AssyWheel Bearing Front Wheel Breakdown-747782Bearing Spacer Tire ValveOptional Semi-Pneumatic Tire/Wheel-789537 TIRE/WHEEL AssemblyDrive Wheel Assembly Installation ANTI-SCALP Wheel Anti-Rollover Wheel Assembly106567 4/07 Contents Deck Assembly ANTI-SCALP Wheel Assembly Rubber Chute AssemblyDeck Crated Discharge Chute Mount BracketDeck Pulley Assembly Section Belt Spindle Housing AssemblyDeck Belt Idler Guide RS Uhmw Idler SlideSide Discharge Deck Assembly Rear ANTI-SCALP Bracket Deck LS 60 XR7 Pulley Cover RS 60 XR7 Pulley CoverDeck Drive Pulley Optional BLADE, 20.50 GAT-F-CWDeck Assembly AIR Flow Baffle Discharge ChuteDeck Assy Belt Guide Positioning Idler Slide Uhmw LS Idler Slide Uhmw RSDeck Belt Idler TOP Guide Uhmw .03 ThickSpindle Assembly-796235 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Deck Belt Routing and Tensioning 106567 4/07 Seat Installation Michigan Seat Seat SwitchSeat PAN Black Cable TIE106567 4/07 Contents Tractor Decals Fuel Indicator Decal Deck Height Indicator DecalService Decal Battery DecalDeck Decals 786277 799171 106567 4/07 10-1 10-2 1065674/07 Maintenance & Adjustment Safety Safe Maintenance & Adjustment Practices Using a ramp Whirling blades! Keep hands and feet away Safety and Instruction DecalsHot surface 10-7 106567 4/07 Maintenance Locator Chart MaintenanceMaintenance Locator Chart References Introduction Torque valuesLubrication TiresHour meter Electrical system BatteryHydraulic system Access to engine and hydraulic pumpsHydraulic Reservoir Hydraulic Filter Fuel Tank Fuel Filter Fuel systemEngine oil and filter Engine air filter Recommended Service ProcedureIncorrect air cleaner element Improper installation of an air filter elementOverservicing Damaged filter, seals or canisterGeneral engine maintenance Belt replacement Recommended service procedureAir restriction indicator Bottom of Unit Viewed fromMower blade removal Mower blade maintenance10-23 106567 4/07 This page intentionally left blank Control Lever Neutral Adjustment AdjustmentIntroduction Steering linkageControl lever stops Stop Control LeverSteering dampener Control lever adjustmentFront Brake Link Right Side Bypass Valve Park brake adjustmentDeck drive belt adjustment Hydraulic pump belt adjustmentDeck level adjustments Engine RPM settingDeck leveling and height adjustment Deck Lift Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part