Hustler Turf Z XR7 manual Engine SC Single Pulley, Warner Clutch, KEY 5MM X 30MM Radius Ends

Page 25

Pump Belt and Pulleys Installation

INDEX

SERVICE

MFG.

QTY

DESCRIPTION

NO.

PART NO.

PART NO.

 

 

1

779876

779876

1

ENGINE SC SINGLE PULLEY

2

212076

212076

1

KEY 1/4 SQ X 1.50 LONG

3

787366

787366

1

WARNER CLUTCH

4

783829

783829

1

FW .460 X 1.750 X .250 ZNYC

5

785659

785659

1

CS .437-20 X 2.50 HX G5 ZNYC

6

083196

083196

4

SS .312-18 X .750 SQ-HD ZN

7

768127

768127

2

KEY 5MM X 30MM RADIUS ENDS

8

325308

325308

2

PULLEY & FAN

9

008193

008193

2

NT .500-13 HX G5 ZNYC

10

767962

767962

4

FW .531 X 1.063 X .090 SAE HD ZN

11

016527

016527

2

CS .500-13 X 1.00 HX G5 ZNYC

12

366765

366765

1

CLUTCH ANCHOR ANGLE

13

784918

784918

2

RUBBER BUMPER

14

349761

349761

1

PUMP IDLER ARM

15

015495

015495

1

STRAIGHT GREASE FITTING

16

025296

025296

1

FW .760 X 1.625 X .08 ZN

17

061101

061101

1

NT .750-10 HX NL ZN

18

781856

781856

1

IDLER PULLEY

19

028118

028118

1

FW .62 X 1.00 X.134 ZN

20

794446

794446

1

CS .625-11 X 1.50 HX G5 ZN

21

781302

781302

1

IDLER SPRING

22

781443

781443

1

A-SEC PUMP IDLER BELT

23

791251

791251

1

HARNESS, CLUTCH PIGTAIL(DIODE)

24

036236

036236

1

CS .312-18X1.000 HX G5 ZNYC

25

768523

768523

1

FW .343 X .687 X .051/.080 HD ZNYC

26

034272

034272

1

NT .312-18 HX G5 ZNYC

 

 

 

 

 

NOTES:

1.Torque to 45-48 ft-lbs.

2.Torque to 12-15 ft-lbs.

3.Apply grease at zerk (see owner’s manual).

4.Included with Honda 24 HP engine (785014).

5.Electric clutch burnishing procedure: After installing a new clutch it is important to burnish the clutch to insure maximum deck clutch life. In an open area with no bystanders set the engine speed to half throttle. Cycle the deck clutch on for 15 seconds, and then off for 15 seconds. Repeat this operation 10 times, it will require about 5 minutes to complete.

1065674/07

4-11

Image 25
Contents Hustler Z XR7 Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Chapter General Information Service LiteratureFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Tractor Frame Rivet Nut InstallationThread Rivet NUT Thread Rivet NUT KAW onlyStep Tread Footrest AssemblyFloor Platform Step Tread106567 4/07 Contents Hydraulic System Installation Breather CAP StrainerReservoir HYDRO-GEAR PUMP, BDP-10A-300Hydraulic System Charging Procedure Contents Battery Installation Negative Battery Cable RED Battery Cable BootPositive Battery Cable Battery Clamp StrapDeck Lift Assembly Deck Lift Indicator Subassembly Height Adjustment Stop 3/8Deck Lift Spring Subassembly Stop HandleSteering and Park Brake Assembly Push Button Switch Brake ROD AssemblyPump ROD Adjuster Assembly Adjustable Pivot106567 4/07 This page intentionally left blank Pump Belt and Pulleys Installation Warner Clutch Engine SC Single PulleyKEY 5MM X 30MM Radius Ends Pulley & FAN106567 4/07 106657 4/07 Part Kawasaki Engine InstallationEngine Wire Harness Adapter Battery CableCommon Wire Harness Starter Relay Ground WireMain AIR Filter Element Vacuator Valve This page intentionally left blank Part Engine YEL BLK Negative Battery Cable RED/BLK Honda Engine InstallationORG BRN GRA/PUR Positive Battery Cable Honda 24HP Engine Remote AIR Cleaner Mount BracketHonda OIL Drain Valve LOW Pressure HOSE, 3.00 LongMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Remote AIR Filter Hose Straight Kohler 27HP EngineOIL Drain Valve LOW Pressure HoseFuel System Installation Left Side Fuel Tank Fuel CAPRight Side Fuel Tank ClipInstrument Panel Assembly KEY Switch PTO SwitchRED Indicator Light Delay Module not ShownElectrical Schematic Contents Front Wheel Assembly Bearing W/O Collar Optional SEMI-PNEUMATIC WHEEL/TIRE AssemblyFork Wheel & Tire AssyWheel Bearing Front Wheel Breakdown-747782Bearing Spacer Tire ValveOptional Semi-Pneumatic Tire/Wheel-789537 TIRE/WHEEL AssemblyDrive Wheel Assembly Installation ANTI-SCALP Wheel Anti-Rollover Wheel Assembly106567 4/07 Contents Deck Assembly ANTI-SCALP Wheel Assembly Rubber Chute AssemblyDeck Crated Discharge Chute Mount BracketDeck Pulley Assembly Section Belt Spindle Housing AssemblyDeck Belt Idler Guide RS Uhmw Idler SlideSide Discharge Deck Assembly Rear ANTI-SCALP Bracket Deck LS 60 XR7 Pulley Cover RS 60 XR7 Pulley CoverDeck Drive Pulley Optional BLADE, 20.50 GAT-F-CWDeck Assembly AIR Flow Baffle Discharge ChuteDeck Assy Belt Guide Positioning Idler Slide Uhmw LS Idler Slide Uhmw RSDeck Belt Idler TOP Guide Uhmw .03 ThickSpindle Assembly-796235 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Deck Belt Routing and Tensioning 106567 4/07 Seat Installation Michigan Seat Seat SwitchSeat PAN Black Cable TIE106567 4/07 Contents Tractor Decals Fuel Indicator Decal Deck Height Indicator DecalService Decal Battery DecalDeck Decals 786277 799171 106567 4/07 10-1 10-2 1065674/07 Maintenance & Adjustment Safety Safe Maintenance & Adjustment Practices Using a ramp Whirling blades! Keep hands and feet away Safety and Instruction DecalsHot surface 10-7 106567 4/07 Maintenance Locator Chart MaintenanceMaintenance Locator Chart References Introduction Torque valuesHour meter TiresLubrication Electrical system BatteryHydraulic system Access to engine and hydraulic pumpsHydraulic Reservoir Hydraulic Filter Fuel Tank Fuel Filter Fuel systemEngine oil and filter Engine air filter Recommended Service ProcedureIncorrect air cleaner element Improper installation of an air filter elementOverservicing Damaged filter, seals or canisterAir restriction indicator Recommended service procedureGeneral engine maintenance Belt replacement Bottom of Unit Viewed fromMower blade removal Mower blade maintenance10-23 106567 4/07 This page intentionally left blank Control Lever Neutral Adjustment AdjustmentIntroduction Steering linkageControl lever stops Stop Control LeverSteering dampener Control lever adjustmentFront Brake Link Right Side Bypass Valve Park brake adjustmentDeck drive belt adjustment Hydraulic pump belt adjustmentDeck leveling and height adjustment Engine RPM settingDeck level adjustments Deck Lift Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part