Lincoln Electric V155-S service manual Inverter Board Resistance Test

Page 49

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F-17

 

TROUBLESHOOTING & REPAIR

F-17

 

INVERTER BOARD RESISTANCE TEST (CONTINUED)

 

 

 

FIGURE F.7 – INVERTER BOARD TEST POINTS

 

 

Output

Collector

D9

 

Terminals

Channel A

 

 

INVERTER BOARD

 

 

 

 

Red

 

 

 

Black

Point 1

D7

D3

(center leg)

 

 

R24 = PTC

 

Point 2

Collector

 

(solder pad)

Channel B

 

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7. Check the diodes D3 and D9 for “shorts” or “opens”. See Figure F.7.

8. Check diode D7, but remember, some resistance (approx. 27-28 ohms) will be read in both polarities. This will occur because D7 is a snubber diode and is connected in parallel to the snubber resistors R8, R9 and R10. See wiring diagram X0519. See Figure F.7.

9. Check the five output diodes for “shorts” or “opens”. Check from the center terminal (Point 1) of each Diode (all center terminals of the diodes are com- mon with the heatsink) to the large copperl area “point 2”. See Figure F.7.

Note: Actual voltage readings will vary depending on the meter being used. Similar tests on all devices should give similar results

10.Check the resistance between the thermal protec- tion terminals R24. It should be about 36-40 ohms. See Figure F.7.

11.Check the resistance between output terminal con- nections. It should be about 8.5Kohms.

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INVERTEC® V155-S

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Contents Invertec V155-S For Engine SafetyElectric Magnetic Fields Fumes and Gases Electric Shock can kill ARC Rays can burnIii For ElectricallyPrécautions DE Sûreté Pour Précautions DE SûretéLES Machines À Souder À Transformateur ET ÀElectromagnetic Compatibility EMC L10093 3-1-96H Master Table of Contents for ALL Sections Table of Contents Installation Section Operating Temperature Range Storage Temperature Range InstallationInput Connections Safety PrecautionsSelect Suitable Location Tilting230V Input Input Power Connection120V Input Engine Driven GeneratorTIG Welding Output ConnectionsStick Welding Smaw Replacement Quick Disconnect Plug for Stick Electrode Cable Table of Contents Operation Section Theory of Operation Safety InstructionsGeneral Description Welding CapabilityControls and Operational FeaturesFunction OFFWith Stick Welding Auto Adaptive ARC ForceRear Control Panel Table of Contents Accessories Section Cable Plugs Compatible Equipment AccessoriesTable of Contents Maintenance Section Input Filter Capacitor Discharge Procedure MaintenanceRoutine Maintenance Thermal ProtectionFigure D.1 Major Component Locations Major Component LocationsInvertec V155-S 1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Description Figure E.3 Input Board Input BoardFigure E.4 Main Inverter Board Main Inverter BoardFigure E.5 Control Board Control BoardFigure E.6 Igbt Operation Insulated Gate Bipolar Transistor Igbt OperationMinimum Output Pulse Width ModulationSec 31 m/sec 33 m/sec Maximum OutputInvertec V155-S 1TABLE of Contents Troubleshooting & Repair F-1 HOW to USE Troubleshooting Guide Troubleshooting & RepairElectric Shock PC Board Troubleshooting ProceduresResistance Test Perform Inverter Board Voltage Test Machine has high welding Case Cover Removal Procedure 7TROUBLESHOOTING & REPAIRF-7Test Description Materials NeededDisconnect power to the Invertec V155-S Procedure9TROUBLESHOOTING & REPAIRF-9 Input Filter Capacitor Discharge Procedure Figure F.4 Capacitor Discharge Locations 11TROUBLESHOOTING & REPAIRF-11Invertec V155-S Input Board Resistance Test 13TROUBLESHOOTING & REPAIRF-13DC+ Inverter Board Resistance Test 15TROUBLESHOOTING & REPAIRF-15Figure F.6 Inverter Board Test Points Inverter Board Resistance Test Invertec V155-S Input Board Voltage Test 19TROUBLESHOOTING & REPAIRF-19PWR 2white to PWR 1blue to PWR 4white to PWR 3blue to 20TROUBLESHOOTING & REPAIRF-20Figure F.9 Main Switch Plug Location 21TROUBLESHOOTING & REPAIRF-21Invertec V155-S Inverter Board Voltage Test 23TROUBLESHOOTING & REPAIRF-23Figure F.10 Plug JP1 Testpoints Input Board Removal and Replacement Procedure 25TROUBLESHOOTING & REPAIRF-25AC2 Inverter Board Removal and Replacement Procedure 27TROUBLESHOOTING & REPAIRF-27Perform the Case Cover Removal Procedure Figure F.13 Inverter Board Removal 29TROUBLESHOOTING & REPAIRF-29Invertec V155-S Control Board Removal and Replacement Procedure 31TROUBLESHOOTING & REPAIRF-31Figure F.14 Control Board Removal 32TROUBLESHOOTING & REPAIRF-32Rated Output INPUT- Single Phase onlyOutput Recommended Meters for Machine Output TestsInvertec V155-S Table of Contents Diagram Section Electrical Diagrams Schematic Complete Machine Codes 11326 Electrical DiagramsAux Potenza Schematic Input PC BoardPC Board Assembly Input Board PTC Schematic Inverter PC Board Sheet #1FEED-FORWARD Schematic Inverter PC Board Sheet #2PC Board ASSEMBLY- Inverter Board Sheet # PC Board Assembly Inverter Board Sheet #2 U1A Schematic Control PC BoardSee Page 2 for more detailed component information PC Board Assembly Control Board page Sheet #1PC Board Assembly Control Board Sheet #2
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