Lincoln Electric V155-S Input Power Connection, 230V Input, 120V Input, Engine Driven Generator

Page 12

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INPUT POWER CONNECTION

INSTALLATION

 

A-4

A-4

 

 

 

 

WARNING

Check the input voltage, phase, and frequency sup-

 

 

 

 

plied to this machine before turning it on.

F

ailure to wire as instructed may cause person

al

The allowable input voltage is indicated in the techni-

injury or damage to equipment. To be installed or

cal specification section of this manual and on the rat-

checked by an electrician or qualified person

ing plate of the machine. Be sure that the machine is

only.

 

 

 

grounded.

 

 

---------------------------------------------------------------------------

Make sure the power available at the input connection

230V INPUT

 

 

 

is adequate for normal operation of the machine. The

To achieve the full output capacity of the INVERTEC®

fuse rating and cable sizes are both indicated in the

V155-S, 230VAC inputs should be used. The change

technical specification section of this manual.

over is accomplished by replacing the 120VAC plug

Fuse the input circuit with time delay fuses marked “D”

with a 30 Amp 230VAC plug (NEMA 6-30P).

 

 

or delay type1 circuit breakers. Using fuses or circuit

ATTACHMENT PLUG

 

 

breakers smaller than recommended may result in

 

 

“nuisance” shut-offs from welder inrush currents even

In all cases, the green or green/yellow grounding wire

if not welding at high currents.

 

 

must be connected to the grounding pin of the plug, usu-

1Also called “inverse time” or “thermal/magnetic” circuit breakers.

ally identified by a green screw.

 

 

as the magnitude of the current increases.

 

 

All attachment plugs must comply with the Standard for

These circuit breakers have a delay in tripping action that decreases

Attachment Plugs and Receptacles, UL498.

 

 

The INVERTEC® V155-S is recommended for use on

 

 

an individual branch circuit.

 

 

The product is considered acceptable for use only when

120V INPUT

 

 

an attachment plug as specified is properly attached to

The rated output of the INVERTEC® V155-S is avail-

the supply cord.

 

 

 

able when connected to a 30A branch circuit. When

The INVERTEC® V155-S will auto reconnect to either

connected to a branch circuit with lower ampacity,

120V or 230V supplies.

 

 

lower welding current and duty cycle must be used. An

ENGINE DRIVEN GENERATOR

 

 

imate and must be adjusted downward if the fuse or

 

 

output guide is provided below. The values are approx-

 

 

 

 

 

circuit breaker trips off. Other loads on the circuit and

The machine is designed to operate on engine driven

fuse/circuit breaker characteristics will affect the avail-

generators as long as the auxiliary can supply ade-

able output. Do not exceed these welding conditions:

quate voltage, frequency and power as indicated in the

(See Table A.1)

 

 

"Technical Specification" Installation Section of this

The INVERTEC® V155-S is provided with a 120/230V

manual. The auxiliary supply of the generator must

also meet the following conditions:

 

 

cable, 6.6ft.(2m) in length, with a 15Amp 5-15P plug

 

 

molded onto the cord.

 

 

• Vac peak voltage: below 205V (for 115Vac input) or

The INVERTEC® V155-S is supplied with an addition-

 

 

410V (for 230Vac input).

 

 

• Vac frequency: in the range of 50 or 60 Hertz.

 

 

al 20A plug that can replace the 15A plug to achieve

• RMS voltage of the AC waveform: 115Vac or

 

 

higher output. To install the supplied 20A plug:

 

 

230Vac ± 10%

Connect the white (neutral) wire under terminal clamp

It is important to check these conditions because many

with silver screw, and black (hot) wire under terminal

engine driven generators produce high voltage spikes.

clamp with brass screw. Connect green wire under ter-

Operation of this machine with engine driven genera-

minal clamp with green screw.

TABLE A.1

tors not conforming to these conditions is not recom-

 

mended and may damage the machine.

 

 

120V Input

 

Stick

Output Current

TIG

 

Plug

Branch

10% Duty 30% Duty 100% Duty 10% Duty 30% Duty 100% Duty

Rating

Rating

Cycle

Cycle

Cycle

Cycle

Cycle

Cycle

15 Amp 15 Amp

65A

55A

45A

100A

85A

75A

15 Amp 20 Amp

75A

70A

60A

110A

100A

95A

20 Amp 20 Amp

85A

75A

60A

130A

130A

95A

 

 

 

 

INVERTEC® V155-S

 

Image 12
Contents Invertec V155-S Safety For EngineElectric Magnetic Fields Electric Shock can kill ARC Rays can burn Fumes and GasesFor Electrically IiiPrécautions DE Sûreté Précautions DE Sûreté PourLES Machines À Souder À Transformateur ET ÀElectromagnetic Compatibility EMC L10093 3-1-96H Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Operating Temperature Range Storage Temperature RangeSafety Precautions Input ConnectionsSelect Suitable Location TiltingInput Power Connection 230V Input120V Input Engine Driven GeneratorOutput Connections TIG WeldingStick Welding Smaw Replacement Quick Disconnect Plug for Stick Electrode Cable Table of Contents Operation Section Safety Instructions Theory of OperationGeneral Description Welding CapabilityFeatures Controls and OperationalFunction OFFAuto Adaptive ARC Force With Stick WeldingRear Control Panel Table of Contents Accessories Section Accessories Cable Plugs Compatible EquipmentTable of Contents Maintenance Section Maintenance Input Filter Capacitor Discharge ProcedureRoutine Maintenance Thermal ProtectionMajor Component Locations Figure D.1 Major Component LocationsInvertec V155-S 1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Description Input Board Figure E.3 Input BoardMain Inverter Board Figure E.4 Main Inverter BoardControl Board Figure E.5 Control BoardInsulated Gate Bipolar Transistor Igbt Operation Figure E.6 Igbt OperationPulse Width Modulation Minimum OutputSec 31 m/sec 33 m/sec Maximum OutputInvertec V155-S 1TABLE of Contents Troubleshooting & Repair F-1 Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Electric ShockResistance Test Perform Inverter Board Voltage Test Machine has high welding 7TROUBLESHOOTING & REPAIRF-7 Case Cover Removal ProcedureTest Description Materials NeededProcedure Disconnect power to the Invertec V155-S9TROUBLESHOOTING & REPAIRF-9 Input Filter Capacitor Discharge Procedure 11TROUBLESHOOTING & REPAIRF-11 Figure F.4 Capacitor Discharge LocationsInvertec V155-S 13TROUBLESHOOTING & REPAIRF-13 Input Board Resistance TestDC+ 15TROUBLESHOOTING & REPAIRF-15 Inverter Board Resistance TestFigure F.6 Inverter Board Test Points Inverter Board Resistance Test Invertec V155-S 19TROUBLESHOOTING & REPAIRF-19 Input Board Voltage Test20TROUBLESHOOTING & REPAIRF-20 PWR 2white to PWR 1blue to PWR 4white to PWR 3blue to21TROUBLESHOOTING & REPAIRF-21 Figure F.9 Main Switch Plug LocationInvertec V155-S 23TROUBLESHOOTING & REPAIRF-23 Inverter Board Voltage TestFigure F.10 Plug JP1 Testpoints 25TROUBLESHOOTING & REPAIRF-25 Input Board Removal and Replacement ProcedureAC2 27TROUBLESHOOTING & REPAIRF-27 Inverter Board Removal and Replacement ProcedurePerform the Case Cover Removal Procedure 29TROUBLESHOOTING & REPAIRF-29 Figure F.13 Inverter Board RemovalInvertec V155-S 31TROUBLESHOOTING & REPAIRF-31 Control Board Removal and Replacement Procedure32TROUBLESHOOTING & REPAIRF-32 Figure F.14 Control Board RemovalINPUT- Single Phase only Rated OutputOutput Recommended Meters for Machine Output TestsInvertec V155-S Table of Contents Diagram Section Electrical Diagrams Electrical Diagrams Schematic Complete Machine Codes 11326Schematic Input PC Board Aux PotenzaPC Board Assembly Input Board Schematic Inverter PC Board Sheet #1 PTCSchematic Inverter PC Board Sheet #2 FEED-FORWARDPC Board ASSEMBLY- Inverter Board Sheet # PC Board Assembly Inverter Board Sheet #2 Schematic Control PC Board U1APC Board Assembly Control Board page Sheet #1 See Page 2 for more detailed component informationPC Board Assembly Control Board Sheet #2
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