Lincoln Electric V155-S Theory of Operation, General Description, Safety Instructions

Page 16

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B-2

THEORY OF OPERATION

 

B-2

operating your machine.

GENERAL DESCRIPTION

 

 

Read and understand this entire section before

welding power source which utilizes single phase input

SAFETY INSTRUCTIONS

 

 

 

 

 

 

 

The INVERTEC® V155-S is an industrial 155 amp arc

 

 

 

 

 

 

 

power, to produce constant current output. The welding

 

 

 

 

 

WARNING

 

(SMAW) and Touch Start TIG (GTAW). The unit is ideal

 

 

 

 

 

 

 

response of this Invertec has been optimized for stick

 

 

 

 

 

 

 

for industrial applications where portability is important.

 

 

 

 

ELECTRIC SHOCK can kill.

 

 

 

 

The INVERTEC® V155-S is recommended for stick

 

 

 

 

• Do not touch electrically live parts such

welding with such popular electrodes as Fleetweld 35,

 

 

 

 

Fleetweld 37, Fleetweld 180 and LH 78. It features

 

 

 

 

as output terminals or internal wiring.

automatic arc control to adjust the arc force, hot start

 

 

 

 

• Insulate yourself from the work and

and anti sticking. The machine also features soft and

 

 

 

 

ground.

crisp modes.

 

 

 

 

 

 

• Always wear dry insulating gloves.

The INVERTEC® V155-S performs DC Touch Start Tig

 

 

 

 

Starting with excellent results.

 

 

____________________________________

 

 

 

 

 

 

FUMES AND GASES

WELDING CAPABILITY

 

 

 

 

 

 

can be dangerous.

The INVERTEC® V155-S is rated at 155 amps, 16.2

 

 

 

 

Keep your head out of fumes.

volts, at 30% duty cycle on a ten minute basis. It is

 

 

 

 

capable of higher duty cycles at lower output cur-

 

 

 

 

 

 

 

 

 

 

 

rents . If the duty cycle is exceeded, a thermal protec-

 

 

 

 

Use ventilation or exhaust to

(1)

 

 

 

 

 

 

tor will shut off the output until the machine cools. See

 

 

 

 

 

remove fumes from breathing

Technical Specifications in the Installation Section for

 

 

 

 

 

zone.

other rated outputs.

 

 

____________________________________

The INVERTEC® V155-S is recommended for stick

 

 

 

 

WELDING, CUTTING and

welding with such popular electrodes as Fleetweld

®

35,

 

 

 

 

GOUGING SPARKS

Fleetweld 37, Fleetweld 180 and Jet-LH 78 MR. It fea-

 

 

 

 

can cause fire or explosion

tures adjustable arc control to adjust the arc force and

 

 

 

 

• Keep flammable material away.

start.

 

 

 

 

 

 

LIMITATIONS

 

 

 

 

 

 

Do not weld, cut or gouge on

The INVERTEC® V155-S is not recommended for

 

 

 

 

 

containers that have held com-

 

 

 

 

bustibles.

pipe thawing.

 

 

____________________________________

(1) Refer to Technical Specifications in the Installation Section for other ratings.

 

 

 

 

ARC RAYS

 

 

 

 

 

 

 

can burn.

 

 

 

• Wear eye, ear and body

protection.

____________________________________

Only qualified personnel should operate this equip- ment. Observe all safety information throughout this manual.

INVERTEC® V155-S

Image 16
Contents Invertec V155-S For Engine SafetyElectric Magnetic Fields Electric Shock can kill ARC Rays can burn Fumes and GasesFor Electrically IiiPrécautions DE Sûreté Précautions DE Sûreté PourLES Machines À Souder À Transformateur ET ÀElectromagnetic Compatibility EMC L10093 3-1-96H Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Operating Temperature Range Storage Temperature RangeSafety Precautions Input ConnectionsSelect Suitable Location TiltingInput Power Connection 230V Input120V Input Engine Driven GeneratorTIG Welding Output ConnectionsStick Welding Smaw Replacement Quick Disconnect Plug for Stick Electrode Cable Table of Contents Operation Section Safety Instructions Theory of OperationGeneral Description Welding CapabilityFeatures Controls and OperationalFunction OFFWith Stick Welding Auto Adaptive ARC ForceRear Control Panel Table of Contents Accessories Section Accessories Cable Plugs Compatible EquipmentTable of Contents Maintenance Section Maintenance Input Filter Capacitor Discharge ProcedureRoutine Maintenance Thermal ProtectionMajor Component Locations Figure D.1 Major Component LocationsInvertec V155-S 1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Description Input Board Figure E.3 Input BoardMain Inverter Board Figure E.4 Main Inverter BoardControl Board Figure E.5 Control BoardInsulated Gate Bipolar Transistor Igbt Operation Figure E.6 Igbt OperationPulse Width Modulation Minimum OutputSec 31 m/sec 33 m/sec Maximum OutputInvertec V155-S 1TABLE of Contents Troubleshooting & Repair F-1 Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Electric ShockResistance Test Perform Inverter Board Voltage Test Machine has high welding 7TROUBLESHOOTING & REPAIRF-7 Case Cover Removal ProcedureTest Description Materials NeededProcedure Disconnect power to the Invertec V155-S9TROUBLESHOOTING & REPAIRF-9 Input Filter Capacitor Discharge Procedure 11TROUBLESHOOTING & REPAIRF-11 Figure F.4 Capacitor Discharge LocationsInvertec V155-S 13TROUBLESHOOTING & REPAIRF-13 Input Board Resistance TestDC+ 15TROUBLESHOOTING & REPAIRF-15 Inverter Board Resistance TestFigure F.6 Inverter Board Test Points Inverter Board Resistance Test Invertec V155-S 19TROUBLESHOOTING & REPAIRF-19 Input Board Voltage Test20TROUBLESHOOTING & REPAIRF-20 PWR 2white to PWR 1blue to PWR 4white to PWR 3blue to21TROUBLESHOOTING & REPAIRF-21 Figure F.9 Main Switch Plug LocationInvertec V155-S 23TROUBLESHOOTING & REPAIRF-23 Inverter Board Voltage TestFigure F.10 Plug JP1 Testpoints 25TROUBLESHOOTING & REPAIRF-25 Input Board Removal and Replacement ProcedureAC2 27TROUBLESHOOTING & REPAIRF-27 Inverter Board Removal and Replacement ProcedurePerform the Case Cover Removal Procedure 29TROUBLESHOOTING & REPAIRF-29 Figure F.13 Inverter Board RemovalInvertec V155-S 31TROUBLESHOOTING & REPAIRF-31 Control Board Removal and Replacement Procedure32TROUBLESHOOTING & REPAIRF-32 Figure F.14 Control Board RemovalINPUT- Single Phase only Rated OutputOutput Recommended Meters for Machine Output TestsInvertec V155-S Table of Contents Diagram Section Electrical Diagrams Electrical Diagrams Schematic Complete Machine Codes 11326Schematic Input PC Board Aux PotenzaPC Board Assembly Input Board Schematic Inverter PC Board Sheet #1 PTCSchematic Inverter PC Board Sheet #2 FEED-FORWARDPC Board ASSEMBLY- Inverter Board Sheet # PC Board Assembly Inverter Board Sheet #2 Schematic Control PC Board U1APC Board Assembly Control Board page Sheet #1 See Page 2 for more detailed component informationPC Board Assembly Control Board Sheet #2
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