Lincoln Electric V155-S service manual Accessories, Cable Plugs Compatible Equipment

Page 20

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to Master TOC

Return to Master TOC

Return to Master TOC

Return to Master TOC

C-2

 

ACCESSORIES

C-2

OPTIONAL ACCESSORIES

 

 

CABLE PLUGS

 

AND COMPATIBLE EQUIPMENT

 

K852-25 - Cable Plug Kit attaches to welding cable to

Factory Installed

 

 

 

provide quick disconnect from machine.

Electrical Holder and Cable Assembly

 

 

 

TIG Torch Parts Kits -

Parts kits are available for the

Work Cable and Clamp

 

 

 

PTA-9FV and PTA-17 TIG torch. These kits include

Strap Packet

 

 

 

back cap, collets, collet bodies, nozzles and tungstens.

Instruction Manual

 

 

 

Order KP508 for PTA-17 torches

Field Installed

 

 

 

Order KP507 for PTA-9 torches

 

 

 

See publication E12.150 for parts kits breakdown.

PTA-17V TIG Torch - 150 Amp air-cooled compact and

Cut Length Consumables - TIG welding filler metals

durable Tig Torch with integral gas valve for gas control

are available for welding stainless steel, mild steel, alu-

at the torch. The following 1-piece cable torches can be

minum and copper alloys. See publication C9.10.

used with a K960-2 adapter:

 

 

 

 

 

K1782-6 (12.50 Ft.) 1-Piece Cable

 

 

 

 

 

K1782-8 (25.0 Ft.) 1-Piece Cable

Valve

flexible

 

 

PTA-9FV TIG Torch - 125 Amp Gas

 

 

head torch:

 

 

 

 

 

K1781-7 (25.0 Ft.) 1-Piece Cable

 

Valve

flexible

 

 

PTA-17FV TIG Torch - 150 Amp Gas

 

 

 

head torch:

 

 

 

 

 

K1782-11 (25.0 Ft.) 1-Piece Cable

K1782-13 (12.5 Ft.) 1-Piece Ultra Flex Cable K960-2-TIG Torch Adapter - for connection of PTA- 17V torches (1-piece cable) to power sources without gas passing through the Twist Mate connection.

INVERTEC® V155-S

Image 20
Contents Invertec V155-S Electric Magnetic Fields SafetyFor Engine Electric Shock can kill ARC Rays can burn Fumes and GasesFor Electrically IiiPrécautions DE Sûreté Précautions DE Sûreté PourLES Machines À Souder À Transformateur ET ÀElectromagnetic Compatibility EMC L10093 3-1-96H Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Operating Temperature Range Storage Temperature RangeSafety Precautions Input ConnectionsSelect Suitable Location TiltingInput Power Connection 230V Input120V Input Engine Driven GeneratorStick Welding Smaw Output ConnectionsTIG Welding Replacement Quick Disconnect Plug for Stick Electrode Cable Table of Contents Operation Section Safety Instructions Theory of OperationGeneral Description Welding CapabilityFeatures Controls and OperationalFunction OFFRear Control Panel Auto Adaptive ARC ForceWith Stick Welding Table of Contents Accessories Section Accessories Cable Plugs Compatible EquipmentTable of Contents Maintenance Section Maintenance Input Filter Capacitor Discharge ProcedureRoutine Maintenance Thermal ProtectionMajor Component Locations Figure D.1 Major Component LocationsInvertec V155-S 1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Description Input Board Figure E.3 Input BoardMain Inverter Board Figure E.4 Main Inverter BoardControl Board Figure E.5 Control BoardInsulated Gate Bipolar Transistor Igbt Operation Figure E.6 Igbt OperationPulse Width Modulation Minimum OutputSec 31 m/sec 33 m/sec Maximum OutputInvertec V155-S 1TABLE of Contents Troubleshooting & Repair F-1 Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Electric ShockResistance Test Perform Inverter Board Voltage Test Machine has high welding 7TROUBLESHOOTING & REPAIRF-7 Case Cover Removal ProcedureTest Description Materials NeededProcedure Disconnect power to the Invertec V155-S9TROUBLESHOOTING & REPAIRF-9 Input Filter Capacitor Discharge Procedure 11TROUBLESHOOTING & REPAIRF-11 Figure F.4 Capacitor Discharge LocationsInvertec V155-S 13TROUBLESHOOTING & REPAIRF-13 Input Board Resistance TestDC+ 15TROUBLESHOOTING & REPAIRF-15 Inverter Board Resistance TestFigure F.6 Inverter Board Test Points Inverter Board Resistance Test Invertec V155-S 19TROUBLESHOOTING & REPAIRF-19 Input Board Voltage Test20TROUBLESHOOTING & REPAIRF-20 PWR 2white to PWR 1blue to PWR 4white to PWR 3blue to21TROUBLESHOOTING & REPAIRF-21 Figure F.9 Main Switch Plug LocationInvertec V155-S 23TROUBLESHOOTING & REPAIRF-23 Inverter Board Voltage TestFigure F.10 Plug JP1 Testpoints 25TROUBLESHOOTING & REPAIRF-25 Input Board Removal and Replacement ProcedureAC2 27TROUBLESHOOTING & REPAIRF-27 Inverter Board Removal and Replacement ProcedurePerform the Case Cover Removal Procedure 29TROUBLESHOOTING & REPAIRF-29 Figure F.13 Inverter Board RemovalInvertec V155-S 31TROUBLESHOOTING & REPAIRF-31 Control Board Removal and Replacement Procedure32TROUBLESHOOTING & REPAIRF-32 Figure F.14 Control Board RemovalINPUT- Single Phase only Rated OutputOutput Recommended Meters for Machine Output TestsInvertec V155-S Table of Contents Diagram Section Electrical Diagrams Electrical Diagrams Schematic Complete Machine Codes 11326Schematic Input PC Board Aux PotenzaPC Board Assembly Input Board Schematic Inverter PC Board Sheet #1 PTCSchematic Inverter PC Board Sheet #2 FEED-FORWARDPC Board ASSEMBLY- Inverter Board Sheet # PC Board Assembly Inverter Board Sheet #2 Schematic Control PC Board U1APC Board Assembly Control Board page Sheet #1 See Page 2 for more detailed component informationPC Board Assembly Control Board Sheet #2
Related manuals
Manual 4 pages 62.31 Kb