Lincoln Electric V155-S Auto Adaptive ARC Force, With Stick Welding, Rear Control Panel

Page 18

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B-4

THEORY OF OPERATION

B-4

5. Positive Quick Disconnect: Positive output con-

AUTO ADAPTIVE ARC FORCE

 

nector for the welding circuit.

(WITH STICK WELDING)

 

6. Negative Quick Disconnect: Negative output con-

The Auto Adaptive Arc Force function is activated dur-

nector for the welding circuit.

ing stick welding. This function temporarily increases

REAR CONTROL PANEL

the output current, to clear intermittent shorts between

the electrode and the weld puddle that may occur dur-

(See Figure B.2)

 

ing stick welding.

 

7. Power Switch: It turns ON / OFF the input power

This is an active control feature that guarantees the

to the machine.

best arrangement between the arc stability and spatter

8. Input cable: This machine is provided with a

presence. The feature "Auto Adaptive Arc Force" has

instead of a fixed or manual regulation, an automatic

plugged input cord. Connect it to the mains.

and multilevel setting: its intensity depends by the out-

9. Fan: This machine has a F.A.N. (Fan As Needed)

put voltage and is controlled by the microprocessor on

the Control Board.

 

circuitry inside: the fan is automatically turned ON

The circuit determines the amount of current neces-

or OFF. This feature reduces the amount of dirt

which can be drawn inside the machine and reduces

sary to release the metal droplet that is being trans-

power consumption. The F.A.N. operates differently

ferred from the electrode to the workpiece to guarantee

in different weld mode.

the arc stability without going too high, to minimize the

Stick mode:

When the machine is turned ON the

spatter levels. That means:

 

fan will turn ON for a short time and then go off if a

• Electrode to workpiece sticking prevention, even at

weld is not started. The fan will continue to run when-

low current values.

 

ever the machine is welding. The fan will turn OFF

• Spatter reduction.

 

five minutes after the welding is stopped.

 

• TIG modes:

When the machine is turned ON the

The welding operations are simplified and the welded

fan is OFF. The fan will turn ON only when a weld

joints look better, even if not brushed after the welding.

is started and it will continue to run whenever the

This feature is available in both the Soft Stick and Crisp

machine is welding. The fan will turn OFF five min-

utes after the welding is stopped.

Stick operating modes. The Crisp Stick feature also

 

 

increases the Hot Start action, facilitating the arc strik-

 

 

ing.

 

 

FIGURE B.2

The following features are also enabled in the stick

 

welding modes:

 

 

 

• Hot Start: This is a temporary increase in the initial

 

 

welding current. This helps ignite the arc

8

7

quickly and reliably.

 

Anti-Sticking: This is a function that decreases the

 

output current of the machine to a low

9

 

level when the operator makes an

 

error and sticks the electrode to the

 

 

work piece. This decrease in current

 

 

allows the operator to remove the

 

 

electrode from the electrode holder

 

 

without creating large sparks that can

 

 

damage the electrode holder.

 

INVERTEC® V155-S

Image 18
Contents Invertec V155-S Safety For EngineElectric Magnetic Fields Electric Shock can kill ARC Rays can burn Fumes and GasesFor Electrically IiiLES Machines À Souder À Précautions DE SûretéPrécautions DE Sûreté Pour Transformateur ET ÀElectromagnetic Compatibility EMC L10093 3-1-96H Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Operating Temperature Range Storage Temperature RangeSelect Suitable Location Safety PrecautionsInput Connections Tilting120V Input Input Power Connection230V Input Engine Driven GeneratorOutput Connections TIG WeldingStick Welding Smaw Replacement Quick Disconnect Plug for Stick Electrode Cable Table of Contents Operation Section General Description Safety InstructionsTheory of Operation Welding CapabilityFunction FeaturesControls and Operational OFFAuto Adaptive ARC Force With Stick WeldingRear Control Panel Table of Contents Accessories Section Accessories Cable Plugs Compatible EquipmentTable of Contents Maintenance Section Routine Maintenance MaintenanceInput Filter Capacitor Discharge Procedure Thermal ProtectionMajor Component Locations Figure D.1 Major Component LocationsInvertec V155-S 1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Description Input Board Figure E.3 Input BoardMain Inverter Board Figure E.4 Main Inverter BoardControl Board Figure E.5 Control BoardInsulated Gate Bipolar Transistor Igbt Operation Figure E.6 Igbt OperationSec 31 m/sec 33 m/sec Pulse Width ModulationMinimum Output Maximum OutputInvertec V155-S 1TABLE of Contents Troubleshooting & Repair F-1 Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Electric ShockResistance Test Perform Inverter Board Voltage Test Machine has high welding Test Description 7TROUBLESHOOTING & REPAIRF-7Case Cover Removal Procedure Materials NeededProcedure Disconnect power to the Invertec V155-S9TROUBLESHOOTING & REPAIRF-9 Input Filter Capacitor Discharge Procedure 11TROUBLESHOOTING & REPAIRF-11 Figure F.4 Capacitor Discharge LocationsInvertec V155-S 13TROUBLESHOOTING & REPAIRF-13 Input Board Resistance TestDC+ 15TROUBLESHOOTING & REPAIRF-15 Inverter Board Resistance TestFigure F.6 Inverter Board Test Points Inverter Board Resistance Test Invertec V155-S 19TROUBLESHOOTING & REPAIRF-19 Input Board Voltage Test20TROUBLESHOOTING & REPAIRF-20 PWR 2white to PWR 1blue to PWR 4white to PWR 3blue to21TROUBLESHOOTING & REPAIRF-21 Figure F.9 Main Switch Plug LocationInvertec V155-S 23TROUBLESHOOTING & REPAIRF-23 Inverter Board Voltage TestFigure F.10 Plug JP1 Testpoints 25TROUBLESHOOTING & REPAIRF-25 Input Board Removal and Replacement ProcedureAC2 27TROUBLESHOOTING & REPAIRF-27 Inverter Board Removal and Replacement ProcedurePerform the Case Cover Removal Procedure 29TROUBLESHOOTING & REPAIRF-29 Figure F.13 Inverter Board RemovalInvertec V155-S 31TROUBLESHOOTING & REPAIRF-31 Control Board Removal and Replacement Procedure32TROUBLESHOOTING & REPAIRF-32 Figure F.14 Control Board RemovalOutput INPUT- Single Phase onlyRated Output Recommended Meters for Machine Output TestsInvertec V155-S Table of Contents Diagram Section Electrical Diagrams Electrical Diagrams Schematic Complete Machine Codes 11326Schematic Input PC Board Aux PotenzaPC Board Assembly Input Board Schematic Inverter PC Board Sheet #1 PTCSchematic Inverter PC Board Sheet #2 FEED-FORWARDPC Board ASSEMBLY- Inverter Board Sheet # PC Board Assembly Inverter Board Sheet #2 Schematic Control PC Board U1APC Board Assembly Control Board page Sheet #1 See Page 2 for more detailed component informationPC Board Assembly Control Board Sheet #2
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