Lincoln Electric V155-S service manual Output Connections, TIG Welding, Stick Welding Smaw

Page 13

A-5

INSTALLATION

A-5

ARFU (Auto-Restore Fuse)

 

FIGURE A.1

Return to Section TOC

Return to Section TOC

TOC

Return to Master TOC

Return to Master TOC

TOC

The dual input voltage machine is provided with the ARFU device. It operates only when the input is con- nected to the 120Vac mains and protects from input overcurrent. When active, the "Thermal LED" lights (see "Controls and Operational Features" in the Operation Section).

Note: The ARFU device operates independently from the machine's duty-cycle.

OUTPUT CONNECTIONS

A quick disconnect system using Twist-Mate™ cable plugs is used for the welding cable connections. Refer to the following sections for more information on con- necting the machine for operation of stick welding (SMAW) or TIG welding.

WARNING

ELECTRIC SHOCK can kill.

Keep the electrode holder and cable insulation in good condition.

Do not touch electrically live parts or electrode with skin or wet cloth- ing.

Insulate yourself from work and ground.

Turn the input line Switch on the INVERTEC® V155-S “off” before connecting or disconnecting output cables or other equipment.

-----------------------------------------------------------

Electrode

Holder

Work Clamp

Work Cable

TIG WELDING

This machine does not have a built in Gas Solenoid so a one piece gas valve TIG Torch is required. A K960-2 Twist-Mate™ TIG Torch adapter is also required. Refer to the accessories section for more information about TIG Torches and required Twist-Mate™ adapter. Most TIG welding is done with DC(-) polarity shown here. If DC(+) polarity is necessary switch the cable connec- tions at the machine. (See Figure A.2)

Connect the torch cable to the (-) terminal of the machine and the work clamp to the (+) terminal. Insert the connector with the key lining up with the keyway and rotate approximately 1/4 turn clockwise. Do not over tighten. Finally, connect the Twist-Mate™ adapter gas hose to the gas regulator on the cylinder of gas to be used.

Return to Section

Return to Section TOC

Return to Master

Return to Master TOC

STICK WELDING (SMAW)

First determine the proper electrode polarity for the elec- trode to be used. Consult the electrode data for this infor- mation. Then connect the output cables to the output ter- minals of the machine for the selected polarity. Shown here is the connection method for DC(+) welding. (See Figure A.1)

Connect the electrode cable to the (+) terminal and the work clamp to the (-) terminal. Insert the connector with the key lining up with the keyway and rotate approximate- ly 1/4 turn clockwise. Do not over tighten.

For DC(-) welding, switch the cable connections at the machine so that the electrode cable is connected to (-) and the work clamp is connected to (+).

FIGURE A.2

Work Clamp

Work Cable

Twist-Mate™ Adapter K-960-2

Gas Hose

 

Gas Valve

To Bottle

 

TIG Torch

 

 

 

INVERTEC® V155-S

Image 13
Contents Invertec V155-S For Engine SafetyElectric Magnetic Fields Fumes and Gases Electric Shock can kill ARC Rays can burnIii For ElectricallyPrécautions DE Sûreté Pour Précautions DE SûretéLES Machines À Souder À Transformateur ET ÀElectromagnetic Compatibility EMC L10093 3-1-96H Master Table of Contents for ALL Sections Table of Contents Installation Section Operating Temperature Range Storage Temperature Range InstallationInput Connections Safety PrecautionsSelect Suitable Location Tilting230V Input Input Power Connection120V Input Engine Driven GeneratorTIG Welding Output ConnectionsStick Welding Smaw Replacement Quick Disconnect Plug for Stick Electrode Cable Table of Contents Operation Section Theory of Operation Safety InstructionsGeneral Description Welding CapabilityControls and Operational FeaturesFunction OFFWith Stick Welding Auto Adaptive ARC ForceRear Control Panel Table of Contents Accessories Section Cable Plugs Compatible Equipment AccessoriesTable of Contents Maintenance Section Input Filter Capacitor Discharge Procedure MaintenanceRoutine Maintenance Thermal ProtectionFigure D.1 Major Component Locations Major Component LocationsInvertec V155-S 1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Description Figure E.3 Input Board Input BoardFigure E.4 Main Inverter Board Main Inverter BoardFigure E.5 Control Board Control BoardFigure E.6 Igbt Operation Insulated Gate Bipolar Transistor Igbt OperationMinimum Output Pulse Width ModulationSec 31 m/sec 33 m/sec Maximum OutputInvertec V155-S 1TABLE of Contents Troubleshooting & Repair F-1 HOW to USE Troubleshooting Guide Troubleshooting & RepairElectric Shock PC Board Troubleshooting ProceduresResistance Test Perform Inverter Board Voltage Test Machine has high welding Case Cover Removal Procedure 7TROUBLESHOOTING & REPAIRF-7Test Description Materials NeededDisconnect power to the Invertec V155-S Procedure9TROUBLESHOOTING & REPAIRF-9 Input Filter Capacitor Discharge Procedure Figure F.4 Capacitor Discharge Locations 11TROUBLESHOOTING & REPAIRF-11Invertec V155-S Input Board Resistance Test 13TROUBLESHOOTING & REPAIRF-13DC+ Inverter Board Resistance Test 15TROUBLESHOOTING & REPAIRF-15Figure F.6 Inverter Board Test Points Inverter Board Resistance Test Invertec V155-S Input Board Voltage Test 19TROUBLESHOOTING & REPAIRF-19PWR 2white to PWR 1blue to PWR 4white to PWR 3blue to 20TROUBLESHOOTING & REPAIRF-20Figure F.9 Main Switch Plug Location 21TROUBLESHOOTING & REPAIRF-21Invertec V155-S Inverter Board Voltage Test 23TROUBLESHOOTING & REPAIRF-23Figure F.10 Plug JP1 Testpoints Input Board Removal and Replacement Procedure 25TROUBLESHOOTING & REPAIRF-25AC2 Inverter Board Removal and Replacement Procedure 27TROUBLESHOOTING & REPAIRF-27Perform the Case Cover Removal Procedure Figure F.13 Inverter Board Removal 29TROUBLESHOOTING & REPAIRF-29Invertec V155-S Control Board Removal and Replacement Procedure 31TROUBLESHOOTING & REPAIRF-31Figure F.14 Control Board Removal 32TROUBLESHOOTING & REPAIRF-32Rated Output INPUT- Single Phase onlyOutput Recommended Meters for Machine Output TestsInvertec V155-S Table of Contents Diagram Section Electrical Diagrams Schematic Complete Machine Codes 11326 Electrical DiagramsAux Potenza Schematic Input PC BoardPC Board Assembly Input Board PTC Schematic Inverter PC Board Sheet #1FEED-FORWARD Schematic Inverter PC Board Sheet #2PC Board ASSEMBLY- Inverter Board Sheet # PC Board Assembly Inverter Board Sheet #2 U1A Schematic Control PC BoardSee Page 2 for more detailed component information PC Board Assembly Control Board page Sheet #1PC Board Assembly Control Board Sheet #2
Related manuals
Manual 4 pages 62.31 Kb