Lincoln Electric V155-S service manual INPUT- Single Phase only, Rated Output

Page 65

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F-33

TROUBLESHOOTING & REPAIR

F-33

 

RETEST AFTER REPAIR

 

Should a machine under test be rejected for any reason requiring the removal of any mechanical part that could affect the machineʼs electrical characteristics, or if any electrical components are repaired or replaced, the machine must be retested.

INPUT- SINGLE PHASE ONLY

 

 

 

 

 

 

 

 

 

 

 

 

 

Input Volts 50/60-HertzMax.

 

Input Current at Rated Output

Input Power at Rated Output

 

 

 

 

 

 

 

 

 

 

100%

 

30%

 

 

 

 

 

 

 

 

 

 

 

120VAC +/- 10%

 

34 A

 

 

2kw

 

3kw

230VAC +/- 10%

 

33 A

 

 

2kw

 

3kw

 

 

 

 

 

 

 

RATED OUTPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Duty Cycle

 

Output Amps

Output Volts

 

 

 

 

Input Circuit

 

 

 

 

 

 

 

 

 

75A (stick)

23.0 Vdc

 

 

 

 

120 Vac

 

 

100%

 

 

105A (TIG)

14.2 Vdc

 

 

 

 

 

 

 

 

 

100A (stick)

24.0 Vdc

 

 

 

 

230 Vac

 

 

 

 

 

100A (TIG)

14.0 Vdc

 

 

 

 

 

 

 

 

 

 

100A (stick)

24.0 Vdc

 

 

 

 

120 Vac

 

 

30%

 

 

130A (TIG)

15.2 Vdc

 

 

 

 

 

 

 

 

 

145A (stick)

25.8 Vdc

 

 

 

 

230 Vac

 

 

 

 

 

155A (TIG)

16.2 Vdc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output Current Range

 

 

Maximum Open Circuit Voltage

 

 

Type of Output

 

 

5-155 Amps

 

 

75 Volts Max.

 

 

 

DC

RECOMMENDED METERS FOR MACHINE OUTPUT TESTS

VOLTMETER: AC and DC True RMS Meter - Fluke 8922A or equivalent

AMMETER: Columbia Type AX AC or DC Tong Ammeter

IMPORTANT: IF OTHER TYPE METERS ARE USED RESULTS MAY NOT BE ACCURATE.

INVERTEC® V155-S

Image 65
Contents Invertec V155-S Electric Magnetic Fields SafetyFor Engine Fumes and Gases Electric Shock can kill ARC Rays can burnIii For ElectricallyPrécautions DE Sûreté Pour Précautions DE SûretéLES Machines À Souder À Transformateur ET ÀElectromagnetic Compatibility EMC L10093 3-1-96H Master Table of Contents for ALL Sections Table of Contents Installation Section Operating Temperature Range Storage Temperature Range InstallationInput Connections Safety PrecautionsSelect Suitable Location Tilting230V Input Input Power Connection120V Input Engine Driven GeneratorStick Welding Smaw Output ConnectionsTIG Welding Replacement Quick Disconnect Plug for Stick Electrode Cable Table of Contents Operation Section Theory of Operation Safety InstructionsGeneral Description Welding CapabilityControls and Operational FeaturesFunction OFFRear Control Panel Auto Adaptive ARC ForceWith Stick Welding Table of Contents Accessories Section Cable Plugs Compatible Equipment AccessoriesTable of Contents Maintenance Section Input Filter Capacitor Discharge Procedure MaintenanceRoutine Maintenance Thermal ProtectionFigure D.1 Major Component Locations Major Component LocationsInvertec V155-S 1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Description Figure E.3 Input Board Input BoardFigure E.4 Main Inverter Board Main Inverter BoardFigure E.5 Control Board Control BoardFigure E.6 Igbt Operation Insulated Gate Bipolar Transistor Igbt OperationMinimum Output Pulse Width ModulationSec 31 m/sec 33 m/sec Maximum OutputInvertec V155-S 1TABLE of Contents Troubleshooting & Repair F-1 HOW to USE Troubleshooting Guide Troubleshooting & RepairElectric Shock PC Board Troubleshooting ProceduresResistance Test Perform Inverter Board Voltage Test Machine has high welding Case Cover Removal Procedure 7TROUBLESHOOTING & REPAIRF-7Test Description Materials NeededDisconnect power to the Invertec V155-S Procedure9TROUBLESHOOTING & REPAIRF-9 Input Filter Capacitor Discharge Procedure Figure F.4 Capacitor Discharge Locations 11TROUBLESHOOTING & REPAIRF-11Invertec V155-S Input Board Resistance Test 13TROUBLESHOOTING & REPAIRF-13DC+ Inverter Board Resistance Test 15TROUBLESHOOTING & REPAIRF-15Figure F.6 Inverter Board Test Points Inverter Board Resistance Test Invertec V155-S Input Board Voltage Test 19TROUBLESHOOTING & REPAIRF-19PWR 2white to PWR 1blue to PWR 4white to PWR 3blue to 20TROUBLESHOOTING & REPAIRF-20Figure F.9 Main Switch Plug Location 21TROUBLESHOOTING & REPAIRF-21Invertec V155-S Inverter Board Voltage Test 23TROUBLESHOOTING & REPAIRF-23Figure F.10 Plug JP1 Testpoints Input Board Removal and Replacement Procedure 25TROUBLESHOOTING & REPAIRF-25AC2 Inverter Board Removal and Replacement Procedure 27TROUBLESHOOTING & REPAIRF-27Perform the Case Cover Removal Procedure Figure F.13 Inverter Board Removal 29TROUBLESHOOTING & REPAIRF-29Invertec V155-S Control Board Removal and Replacement Procedure 31TROUBLESHOOTING & REPAIRF-31Figure F.14 Control Board Removal 32TROUBLESHOOTING & REPAIRF-32Rated Output INPUT- Single Phase onlyOutput Recommended Meters for Machine Output TestsInvertec V155-S Table of Contents Diagram Section Electrical Diagrams Schematic Complete Machine Codes 11326 Electrical DiagramsAux Potenza Schematic Input PC BoardPC Board Assembly Input Board PTC Schematic Inverter PC Board Sheet #1FEED-FORWARD Schematic Inverter PC Board Sheet #2PC Board ASSEMBLY- Inverter Board Sheet # PC Board Assembly Inverter Board Sheet #2 U1A Schematic Control PC BoardSee Page 2 for more detailed component information PC Board Assembly Control Board page Sheet #1PC Board Assembly Control Board Sheet #2
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