Lincoln Electric V155-S service manual Input Filter Capacitor Discharge Procedure

Page 42

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F-10

TROUBLESHOOTING & REPAIR

F-10

 

INPUT FILTER CAPACITOR DISCHARGE PROCEDURE (CONTINUED)

 

 

FIGURE F.2 – CAPACITOR DISCHARGE LOCATIONS

 

 

INPUT BOARD

 

CAPACITOR TERMINALS (4 places)

DC-

DC+

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WARNING

ELECTRIC SHOCK can kill.

Have an electrician install and service this equipment.

Turn the input power off at the fuse box before working on equipment.

Do not touch electrically hot parts.

Prior to performing preventative maintenance, perform the following capacitor discharge procedure

PROCEDUREto avoid electric shock.

1. Disconnect power to the INVERTEC® V155-S.

2. Perform the Case Cover Removal Procedure, steps 1 thru 3.

3. Locate the Input Board.

4.Obtain a high resistance and high wattage resistor (25-1000 ohms and 25 watts minimum). This resis- tor is NOT supplied with the machine. NEVER USE A SHORTING STRAP FOR THIS PROCEDURE.

5.Locate the two terminals DC+ and DC- on the Input Board. See Figure F.2.

6.Use electrically insulated gloves and insulated pli- ers. Hold the body of the resistor and connect the resistor leads across the two terminals. Hold the resistor in place for 10 seconds. DO NOT TOUCH CAPACITOR TERMINALS WITH YOUR BARE HANDS. See Figure F.3.

7.Check the voltage across the terminals of all capacitors with a DC voltmeter. Voltage should be zero. If any voltage remains, repeat this capacitor discharge procedure.

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FIGURE F.3 – GLOVE, PLIERS & REISISTOR

INSULATEDPLIERS

INSULATED

RESISTOR GLOVES

INVERTEC® V155-S

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Contents Invertec V155-S Safety For EngineElectric Magnetic Fields Electric Shock can kill ARC Rays can burn Fumes and GasesFor Electrically IiiLES Machines À Souder À Précautions DE SûretéPrécautions DE Sûreté Pour Transformateur ET ÀElectromagnetic Compatibility EMC L10093 3-1-96H Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Operating Temperature Range Storage Temperature RangeSelect Suitable Location Safety PrecautionsInput Connections Tilting120V Input Input Power Connection230V Input Engine Driven GeneratorOutput Connections TIG WeldingStick Welding Smaw Replacement Quick Disconnect Plug for Stick Electrode Cable Table of Contents Operation Section General Description Safety InstructionsTheory of Operation Welding CapabilityFunction FeaturesControls and Operational OFFAuto Adaptive ARC Force With Stick WeldingRear Control Panel Table of Contents Accessories Section Accessories Cable Plugs Compatible EquipmentTable of Contents Maintenance Section Routine Maintenance MaintenanceInput Filter Capacitor Discharge Procedure Thermal ProtectionMajor Component Locations Figure D.1 Major Component LocationsInvertec V155-S 1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Description Input Board Figure E.3 Input BoardMain Inverter Board Figure E.4 Main Inverter BoardControl Board Figure E.5 Control BoardInsulated Gate Bipolar Transistor Igbt Operation Figure E.6 Igbt OperationSec 31 m/sec 33 m/sec Pulse Width ModulationMinimum Output Maximum OutputInvertec V155-S 1TABLE of Contents Troubleshooting & Repair F-1 Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Electric ShockResistance Test Perform Inverter Board Voltage Test Machine has high welding Test Description 7TROUBLESHOOTING & REPAIRF-7Case Cover Removal Procedure Materials NeededProcedure Disconnect power to the Invertec V155-S9TROUBLESHOOTING & REPAIRF-9 Input Filter Capacitor Discharge Procedure 11TROUBLESHOOTING & REPAIRF-11 Figure F.4 Capacitor Discharge LocationsInvertec V155-S 13TROUBLESHOOTING & REPAIRF-13 Input Board Resistance TestDC+ 15TROUBLESHOOTING & REPAIRF-15 Inverter Board Resistance TestFigure F.6 Inverter Board Test Points Inverter Board Resistance Test Invertec V155-S 19TROUBLESHOOTING & REPAIRF-19 Input Board Voltage Test20TROUBLESHOOTING & REPAIRF-20 PWR 2white to PWR 1blue to PWR 4white to PWR 3blue to21TROUBLESHOOTING & REPAIRF-21 Figure F.9 Main Switch Plug LocationInvertec V155-S 23TROUBLESHOOTING & REPAIRF-23 Inverter Board Voltage TestFigure F.10 Plug JP1 Testpoints 25TROUBLESHOOTING & REPAIRF-25 Input Board Removal and Replacement ProcedureAC2 27TROUBLESHOOTING & REPAIRF-27 Inverter Board Removal and Replacement ProcedurePerform the Case Cover Removal Procedure 29TROUBLESHOOTING & REPAIRF-29 Figure F.13 Inverter Board RemovalInvertec V155-S 31TROUBLESHOOTING & REPAIRF-31 Control Board Removal and Replacement Procedure32TROUBLESHOOTING & REPAIRF-32 Figure F.14 Control Board RemovalOutput INPUT- Single Phase onlyRated Output Recommended Meters for Machine Output TestsInvertec V155-S Table of Contents Diagram Section Electrical Diagrams Electrical Diagrams Schematic Complete Machine Codes 11326Schematic Input PC Board Aux PotenzaPC Board Assembly Input Board Schematic Inverter PC Board Sheet #1 PTCSchematic Inverter PC Board Sheet #2 FEED-FORWARDPC Board ASSEMBLY- Inverter Board Sheet # PC Board Assembly Inverter Board Sheet #2 Schematic Control PC Board U1APC Board Assembly Control Board page Sheet #1 See Page 2 for more detailed component informationPC Board Assembly Control Board Sheet #2
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