Lincoln Electric SVM192-A service manual Accessories, Optional Equipment Field Installed

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ACCESSORIES

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OPTIONAL EQUIPMENT (Field Installed)

K957-1 HEAVY DUTY, TWO WHEEL TRAILER FOR SMALL WELDERS - For road, off-road and in-plant and yard towing. (For highway use, consult applicable federal, state and local laws regarding requirements for brakes, lights, fenders, etc.)

Order K957-1 Trailer K958-1 Ball Hitch K958-2 Lunette Eye Hitch K959-2 Fender & Light Kit K965-1 Cable Storage Rack

K889-2 & -3 Two-Wheel Undercarriage - For moving by hand. Overall Width 29 in (.74m) Both have pneu- matic tires. Puncture proof tires included with K889-3.

K1631-1 Puncture Proof Wheel Kit - For converting K889-2 or K933-1 to puncture proof pneumatic tires.

K893-1 Caster for Undercarriage - Mounts to the front of the K889-2 or 3 to allow easy movement on smooth surfaces. Includes 6” diameter hard rubber wheel and convenient toe-on,toe-off locking brake.

K933-1 Four Wheel Undercarriage - For Hand Moving. Rear pneumatic tires, front molded wheels.

K934-1 Cylinder Brackets - For use with K933-1. For transporting one welding gas cylinder.

K1737-1 FOUR WHEEL ALL-TERRAIN UNDERCAR- RIAGE - For moving by hand at construction sites. Heavy duty puncture resistant pneumatic tires.

K1770-1 UNDERCARRIAGE (FACTORY) - For mov- ing by hand on a smooth surface. One or two gas cylin- ders can be mounted on the rear of the undercarriage with the installation of K1745-1 Cylinder Holder(s). Heavy duty puncture resistant pneumatic tires and front caster.

K1745-1 GAS CYLINDER HOLDER

Holds Welding Gas Cylinder for use on K1770-1 Undercarriage. One or two may be installed on an undercarriage.

K1788-1 ROLL CAGE - Gives added damage protec- tion.

Attaches to K1737-1, K1770-1, and K957-1.

K886-1 Canvas Cover -To protect the EAGLE 10,000 when not in use. Made from attractive red canvas material which is flame retardant, mildew resistant, and water repellent.

K802-RPower Plug Kit- provides four 120V plugs rated at 15 amps each and one dual voltage, Full KVA plug rated at 120/240V, 50 amps.

K802-N Power Plug Kit - Provides four 120V plugs rated at 20 amps each and one dual voltage, full KVA plug rated at 120/240V, 50 amps.

K894-1 Spark Arrester Kit - Includes a heavy gauge steel, approved spark arrester and clamp for easy mounting to muffler exhaust pipe.

K1690-1 GFCI RECEPTACLE KIT - Includes one UL approved120V ground fault circuit interrupter duplex type receptacle with cover and installation instructions. Replaces the factory installed 120V duplex receptacle. Each receptacle of the GFCI Duplex is rated at 20 Amps, the maximum total current from the GFCI Duplex is limit- ed to the 20 Amps. Two kits are required.

K1816-1 FULL KVA ADAPTER KIT - Plugs into the 120/240V NEMA 14-50R receptacle on the case front (which accepts 4-prong plugs) and converts it to a NEMA 6-50R receptacle, (which accepts 3-prong plugs.)

T12153-9Full-KVA Power Plug - One dual voltage plug rated at 120/240V, 50 amps.

K930-2 TIG Module - Provides high frequency and shielding gas control.for AC and DC GTAW (TIG) weld- ing applications. Its compact case is designed foe easy carrying, complete with a handle. High frequency bypass is built in

Requires K938-1 Contactor Kit, K936-4 Control Cable, and K814 Arc Start Switch.

K938-1Contactor Kit - For use with TIG Module, Provides a “cold” electrode until the triggering device (Arc Start Switch) is pressed.

K936-4Control Cable - Connects TIG Module to Eagle 10,000.

K814 Arc Start Switch - Attaches to the TIG torch for convenient finger control.

K937-45Control Cable Extension - Allows TIG Module to be operated at distances up to 200ft. from the power source. Available in 45ft. (13.7m).

K844-1Water Valve Kit - For use with water cooled TIG torch, Installs inside of TIG Module.

K939-1Docking Kit - For Mounting the K930-2 TIG Module on top of the Eagle 10,000.

EAGLE™ 10,000

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Contents Eagle 10,000 ISAFETYi Eagle 10,000Safety Electric Shock can kill ARC Rays can burnFumes and Gases Can be dangerousPowered equipment Welding CuttingCylinder may explode Sparks can cause fire or If damaged ExplosionPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Eagle 10,000 K2343-1,K2343-2Height Width Depth Weight Safety Precautions Machine GroundingSpark Arrester TowingVehicle Mounting Fuel Gasoline Fuel onlyFollow vehicle manufacturer’s instructions Do not overfill tank, fuel expansion may cause overflowAdditional Safety Precautions High Altitude Operation Angle of OperationLifting Location / VentilationConnection of Lincoln Electric Wire Feeders Additional Safety PrecautionsInstructions Welder OperationAuxiliary Power 120/240 Volt Dual Voltage ReceptacleDuplex Receptacles Motor StartingElectrical Device USE with the Eagle 10,000 These Devices WithoutAdditional Resistive Type LoadsAuxiliary Power While Welding Simultaneous Welding and PowerStandby Power Connections Connection diagram shown Eagle 10,000Connection of Eagle 10,000 to Premises Wiring Figure A.1Table of Contents Operation Section Engine Switch OperationGeneral Description Welder Controls Function and OperationRange Switch OPERATIONB-3Eagle 10,000 Approximate Fuel Consumption Control DialSTARTING/SHUTDOWN Instructions BREAK-IN PeriodStarting the Engine Stopping the EngineWire Feed Welding Processes Welding ProcessTIG Constant Current Welding ARC GougingTypical Current Ranges 1 for Tungsten ELECTRODES2 Summary of Welding ProcessesTable of Contents Accessories Section Accessories Optional Equipment Field InstalledK1745-1 GAS Cylinder Holder Wire Feed Recommended EquipmentPlasma Cutting Stick TIG WeldingEagle 10,000 Table of Contents Maintenance Section Maintenance Safety PrecautionsEngine OIL Change Engine OIL Refill CapacitiesAIR Cleaner and Other Maintenance OIL Filter ChangeEngine Adjustments Figure D.1 Major Component Locations Eagle 10,000 1TABLE of CONTENTS-THEORY of Operation Section E-1 BATTERY, STARTER, ENGINE, ROTOR, STATOR, and Idler Solenoid Theory of OperationRotor Field Feedback Auxiliary Power Figure E.3 Rotor Field Feedback and Auxiliary PowerWeld WINDING, REACTOR, and Range Switch Output BRIDGE, CHOKE, and Output Terminals1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting GuideTroubleshooting and Repair PC Board Troubleshooting ProceduresPerform the Rotor Voltage Test Problems Possible Areas Symptoms Misadjustments Recommended Course of ActionProblems Symptoms Possible Areas MisadjustmentsRotor Voltage2. PTestrform Engine Problems Wiring Charging Circuit Test BridgePerformTestthe. Output Rectifier Eagle 10,000 Rotor Voltage Test Test DescriptionMaterials Needed Test Procedure Remove the case top, then reinstall the fuel capRotor Voltage Test Rotor Resistance Test Rotor Resistance Test Remove the case top, then replace the fuel capTroubleshooting and Repair Eagle 10,000 Auxiliary and Field Winding Test Auxiliary and Field Winding Test To test the 115 VAC windingTo test the 230 VAC winding To test the field winding Eagle 10,000 Output Rectifier Bridge Test Output Rectifier Bridge Test Figure F.4 Location of Output Rectifier LeadsCharging Circuit Test Charging Circuit Test Figure F.5 Location of Voltage RegulatorEngine Throttle Adjustment Test Engine Throttle Adjustment Test Strobe-tach MethodFigure F.7 Frequency Counter MethodEngine Throttle Adjustment Test Oscilloscope Method Vibratach MethodScope Settings Normal Open Circuit Voltage Waveform 115VAC SupplyHigh Idle no Load Output Control AT Maximum Typical DC Weld Output Waveform CC Mode Machine LoadedMachine Loaded to 200 Amps AT 26 VDC Abnormal Open Circuit DC Weld Voltage Waveform Normal Open Circuit DC Weld Voltage Waveform CC Mode Brush Removal and Replacement Brush Removal and Replacement ProcedureSlip Rings Figure F.9 Brush LEADS/BRUSHES Retained with Cable TIEEagle 10,000 Printed Circuit Board Removal Replacement Replacement Printed Circuit Board RemovalTroubleshooting and Repair Eagle 10,000 43TROUBLESHOOTING and REPAIRF-43 Output Rectifier Bridge Removal Replacement44TROUBLESHOOTING and REPAIRF-44 Output Rectifier Bridge Removal45TROUBLESHOOTING and REPAIRF-45 Eagle 10,000 ENGINE/ROTOR Removal and Replacement InstructionsENGINE/ROTOR Removal and Replacement Figure F.12 Component LOCATIONS, ENGINE/ROTOR RemovalEngine and Rotor Removal Procedure Rotor Removal Procedure Figure F.13 Engine and Rotor Removed from Stator THRU-BOLTReplacement KIT S20788 Reassembly ProcedureENGINE/ROTOR Removal Auxiliary Power Receptacle OUTPUT1 Retest After RepairEngine Output Welder DC OUTPUT1Table of Contents Diagram Section Electrical Diagrams Eagle 10,000 KohlerWiring Diagram Code 11397 M21271 Schematic Complete Machine Code 11096 L12259 TerminalSchematic Complete Machine Code 11397 L13104 Torroid Core located onSchematic IDLER/FIELD Control P.C. Board L12197

SVM192-A specifications

Lincoln Electric's SVM192-A is a standout model in the sphere of welding machines, renowned for its advanced technology and versatility, making it a preferred choice among welding professionals and industrial applications. This single-phase inverter-based machine balances performance and portability, providing users with a reliable solution for a variety of welding tasks.

One of the key features of the SVM192-A is its capacity to perform multiple welding processes. It supports MIG, TIG, and stick welding, which allows users to switch between different techniques depending on the project requirements. This multi-functionality enhances the machine's utility, making it viable for various applications ranging from home projects to professional fabrication works.

The SVM192-A is equipped with Lincoln Electric’s proprietary technologies, including the advanced inverter technology, which ensures high efficiency and power output while maintaining a compact size. This inverter technology not only improves arc stability but also reduces power consumption and heat generation, making it a more eco-friendly option.

Key characteristics of the SVM192-A include a user-friendly digital display that provides clear settings for amperage, voltage, and other parameters, enabling precise control during welding. The machine also features a robust construction, designed to withstand tough working environments, ensuring longevity and minimal downtime.

Moreover, the SVM192-A incorporates safety features designed to protect the user and the machine, including overcurrent and thermal overload protection. This prioritization of safety ensures a worry-free operation, allowing welders to focus on their craft without the distraction of potential hazards.

Portability is another significant advantage of the SVM192-A. Weighing in at a lightweight design, it is easy to transport, making it ideal for mobile operations or jobs that require moving the equipment frequently.

In summary, the Lincoln Electric SVM192-A embodies versatility, efficiency, and durability, making it an exceptional choice for both novice and experienced welders. Its ability to handle multiple welding processes, combined with advanced technologies and user-friendly features, positions it as a top contender in the welding equipment market, suitable for a wide range of applications in various sectors.
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