Powermatic PM2020 manual Cutting techniques Roughing out

Page 18

Figure 27

3.Drive the spur center about 1/4” into the workpiece, using a wood mallet or dead blow hammer as shown in Figure 28. Be careful that you do not split the workpiece. Never use a steel face hammer and never drive the workpiece onto the spur center while it is mounted in the Lathe spindle.

4.Make sure the headstock is locked to the Lathe bed.

5.Clean the tapered end of the spur center and the inside of the headstock spindle.

6.Insert the tapered end of the spur center (with the attached workpiece) into the headstock spindle.

7.Support the workpiece while bringing the tailstock into position about 1” away from the end of the workpiece. Lock the tailstock to the bed.

Figure 28

8.Advance the tailstock spindle with the handwheel in order to seat the live center into the workpiece. Use enough pressure to secure the workpiece between the centers so that it won’t fly off, but do not use excessive pressure.

9.Tighten the spindle locking handle.

The tailstock ram is capable of exerting excessive pressure against the workpiece and the headstock. Apply only sufficient force with the tailstock to hold the workpiece securely in place. Excessive pressure can overheat center bearings and damage both workpiece and Lathe.

10.Move tool support into position. It should be parallel to the workpiece, just below the centerline and approximately 1/8" to 1/4" from the corners of the workpiece to be turned, as in Figure 29. Tighten support base to Lathe bed.

11.Rotate workpiece by hand to check for proper clearance.

12.Start lathe at lowest speed and bring it up to the appropriate RPM for the size of workpiece used. Consult digital readout on the headstock.

Figure 29

11.3.2Cutting techniques Roughing out

1.Begin with a large roughing gouge. Place the tool on the tool support with the heel of the tool on the surface to be cut.

2.Slowly and gently raise tool handle until cutting edge comes into contact with the workpiece.

3.Beginning about 2” from the tailstock end of the workpiece, roll the flute (hollowed-out portion) of the tool in the direction of the cut. See Figure 30. Make long sweeping cuts in a continuous motion to rough the piece down to a cylinder.

18

Image 18
Contents Powermatic Part No. M-1792020Warranty and Service Warranty PeriodTable of Contents Safety warnings Introduction Specifications CapacitiesContents of shipping container UnpackingLathe should be disconnected from power during assembly AssemblyTools required for assembly Tool caddyBed extension optional accessory Shelf Style 2 Figure Shelf assemblies optionalShelf Style 1 Figure Shelf Style 3 FigureElectrical connections Single Phase OperationThree Phase Operation Extension cordsCam tightness AdjustmentsHeadstock and tailstock Movement Tool supportIndexer Centers installing/removingLive center and cone Important Remove index pin before turning on the LatheFace plate installing/removing Speed changeSheave and belt alignment Sheave/drive belt replacement Checking spindle playInspection Operating controlsOperation Turning toolsSpindle turning Stock selectionCutting techniques Roughing out Beads Face plate and bowl turning Sanding and FinishingTo Shape Outside of Bowl To Shape Interior of BowlMaintenance Do not disassemble inverter to cleanHow to use the chart Indexer positionsTroubleshooting the PM2020 Lathe TroubleProbable Cause Remedy Replacement parts 16.1.1 PM2020 Headstock Assembly Exploded View 16.1.2 PM2020 Headstock Assembly Parts List Index No. Part No Description Size Qty#10-24x1-1/2 16.2.1 PM2020 Stand and Bed Assembly Exploded View 16.2.2 PM2020 Stand and Bed Assembly Parts List Bed Extension Assembly includes items 1 thru Bed Extension Assembly includes items 7 thru6295897 Offset Tool Support Pin Optional Accessories Face Plates, Tool Supports and Misc 4-8Electrical connections Electrical Remote On/Off Switch optional accessory New Sanford Road LaVergne, Tennessee