Powermatic PM2020 manual Spindle turning, Stock selection

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Deep Fluted Bowl Gouge – 1/4", 3/8" and 1/2", used for turning bowls & plates.

Square Scraper (Bedan) – 3/8” or 1/2", used to create square shoulders.

Large Round Nose (Domed) Scraper 1-1/2", used to reduce ridges on interior of bowls, round edges of bowls, etc.

Parting Tool - 1/8", used for scraping, making a cut-off, or to set diameters for sizing.

Never allow the tool to rest in one place on the wheel, keep it moving and use a light touch.

Carbon steel tools can overheat easily and should be cooled frequently. If the edge turns blue, it has lost its temper and should be ground past the blue area. High-speed steel tools are not as likely to overheat, but can be damaged if allowed to get red hot. High-speed steel tools should not be quenched for cooling. Honing with a diamond lap or slipstone will save trips to the grinder and keep the edge fresh.

11.3Spindle turning

Spindle turning takes place between the centers of the lathe. It requires a spur or drive center in the headstock and a live or dead center in the tailstock. A cup center rather than a cone center in the tailstock will often reduce the risk of splitting the stock.

Figure 26 shows the basic profile shapes in spindle turning.

Figure 25: Basic Turning Tools

For safety and best performance, keep tools sharp. If a tool stops cutting or requires excessive pressure to make a cut, it needs to be sharpened. A number of brand name sharpening jigs and fixtures are available; however, a woodturner should learn to sharpen tools freehand.

For best results, use a slow speed grinder (1800 rpm) fitted with a 60-grit aluminum oxide wheel (for shaping) and a 100-grit alum. oxide wheel (for final sharpening and touchup). The grinder should be located near your lathe and at a comfortable height. A diamond dresser will keep the wheels true and eliminate glazing.

Figure 26

11.3.1Stock selection

Stock for spindles should be straight grained and free of checks, cracks, knots and other defects. It should be cut 1/8" to 1/4" larger than the finished diameter and may require additional length so the ends can be removed later. Larger stock should have the corners removed to produce an octagon making the piece easier to rough down to a cylinder.

1.With a combination square, or plastic center finder for round stock, locate and mark center on each end of the workpiece. Accuracy is not critical on full rounds but extremely important on stock where square sections are to remain. Put a dimple in the stock with an awl or nail, or use a spring-loaded automatic center punch.

2.Extremely hard woods may require kerfs cut into the ends of the stock (Figure 27) using a band saw, so the wood will accept the spur center and the live center.

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Contents Part No. M-1792020 PowermaticWarranty Period Warranty and ServiceTable of Contents Safety warnings Introduction Capacities SpecificationsUnpacking Contents of shipping containerTools required for assembly AssemblyLathe should be disconnected from power during assembly Tool caddyBed extension optional accessory Shelf Style 1 Figure Shelf assemblies optionalShelf Style 2 Figure Shelf Style 3 FigureThree Phase Operation Single Phase OperationElectrical connections Extension cordsHeadstock and tailstock Movement AdjustmentsCam tightness Tool supportLive center and cone Centers installing/removingIndexer Important Remove index pin before turning on the LatheSheave and belt alignment Face plate installing/removingSpeed change Checking spindle play Sheave/drive belt replacementOperation Operating controlsInspection Turning toolsStock selection Spindle turningCutting techniques Roughing out Beads Sanding and Finishing Face plate and bowl turningTo Shape Interior of Bowl To Shape Outside of BowlDo not disassemble inverter to clean MaintenanceIndexer positions How to use the chartProbable Cause Remedy Troubleshooting the PM2020 LatheTrouble Replacement parts 16.1.1 PM2020 Headstock Assembly Exploded View Index No. Part No Description Size Qty 16.1.2 PM2020 Headstock Assembly Parts List#10-24x1-1/2 16.2.1 PM2020 Stand and Bed Assembly Exploded View 16.2.2 PM2020 Stand and Bed Assembly Parts List Bed Extension Assembly includes items 7 thru Bed Extension Assembly includes items 1 thru6295897 Offset Tool Support Pin 4-8 Optional Accessories Face Plates, Tool Supports and MiscElectrical connections Electrical Remote On/Off Switch optional accessory New Sanford Road LaVergne, Tennessee