Simplicity 5101604, 543777-0113-E1 Roll Bar Instructions, Operator Safety, Operational Warnings

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Roll Bar Instructions

Roll Bar Instructions

For models equipped with factory-installed Roll Over Protection System (ROPS).

Operational WarningsWARNING

In order to avoid serious injury or death from roll over, it is important to follow the warnings listed below.

Operational Warnings

Always use the seat belt when the roll bar is in the raised position.

Never use the seat belt when the roll bar is in the down position.

Remember there is no roll over protection when the roll bar is in the down position so it is very important to always keep the roll bar in the raised position whenever possible.

Lower the roll bar to the down position only when it is absolutely necessary.

Check for overhead clearances before driving under any objects. Do not allow roll bar to contact low overhanging obstacles such as tree branches and guide wires.

Never remove the roll bar from the vehicle.

Do not exceed the machine weight rating of the roll bar.

Read and follow all of the instructions shown below regarding the inspection and maintenance of the roll bar structure and the seat belt.

Inspection of the Roll Bar Protective Structure

Inspection of the Roll Bar Protective StructureWARNING

Failure to properly inspect and maintain the Roll Bar protective structure can cause serious injury or death.

A ROLL BAR, like any other safety device, needs to be periodically inspected to verify that the integrity of the device has not been compromised through normal machine use, misuse, age degradation, modifications, or a roll over.

To maintain operator roll over protection and roll bar effectiveness:

If a ROLL BAR becomes damaged for any reason, such as a collision, roll over or impact, the ROLL BAR must be replaced. Small undetectable cracks can reduce the effectiveness of the ROLL BAR. Never weld, straighten, or repair the ROLL BAR.

Never alter the ROLL BAR by welding anything to it or by drilling additional holes.

Operator Safety

Before First Time Use - Inspect the ROLL BAR structure and mounting hardware for:

1)Check to make sure the machine GVW (Gross Vehicle Weight), including attachments, restrained payload, fuel and operator, is not in excess of the maximum weight specified on the ROLL BAR label.

2)Make sure there isn’t any missing, damaged, or loose mounting hardware.

3)Make sure the ROLL BAR has been correctly and completely installed.

Every 100 Hours - Inspect the ROLL BAR structure and mounting hardware for:

1)Any cracks in the structure (structural members and/ or welds).

2)Significant corrosion on any part of the ROLL BAR structure or hardware.

3)Missing, damaged, or loose mounting hardware.

4)Mounting hardware that is of a grade lesser than specified.

5)Machine GVW (Gross Vehicle Weight), including attachments, restrained payload, fuel and operator, in excess of the maximum weight specified on the ROLL BAR label.

6)Any modifications that have been made, such as unauthorized welds and holes.

7)Any permanent deformation or twisting of the ROLL BAR structure.

8)That the ROLL BAR label is still in place and is readable.

9)That the ROLL BAR on-product warning labels are still on the ROLL BAR and are readable.

If there is any doubt as to the condition of the ROLL BAR, remove the machine from service and contact your dealer for assistance.

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Contents Mfg. No OPERATOR’S MANUALCobalt Series 30HP Zero-Turn RidersDATE PURCHASED Regular Maintenance Table of ContentsOperator Safety Features & ControlsRead the Manual Operator SafetyOperator Safety Operating SafetyMoving Parts Slope OperationThrown Objects Overhead Obstacles Roll Bar UseRetaining Walls, Drop-offs, and Water Enclosed Areas Fuel and MaintenanceTransporting and Storage General OperationOperating on steep slopes can be dangerous Towed Equipment Ride-On UnitsEmissions Ignition SystemSafe Handling of Gasoline Service and MaintenanceService & Maintenance Inspection of the Roll Bar Protective Structure Roll Bar InstructionsOperational Warnings INSPECT BUCKLE LATCH INSPECT WEBBING Inspection and Maintenance of the Roll Bar Seat Belt Safety DecalsNorth American Safety Icons Safety Interlock SystemOperational SAFETY Checks Safety IconsCE Models Features and ControlsFeatures and Controls Identification NumbersParking Brake Deck Lift Pedal, Cutting Height Adjustment Pin & Deck Lift Lock LeverPTO Power Take Off Switch Control FunctionsThrottle Control Ignition SwitchHour Meter / Maintenance Reminder Seat Adjustment LeverChecks Before Starting General Operating SafetyOperation OperationOperation Seat AdjustmentCheck Tire Pressures Pushing the Rider by HandFigure 5. Mowing Height Adjustment A. Cutting Height Adjustment Pin Mowing Height AdjustmentFoot Pedal Adjustment To Adjust Pedal Position2. NOTE A warm engine may not require choking Starting the EngineStopping the Rider Figure 7. Move Control Levers Gradually Zero-Turn Driving PracticeBasic Driving Smooth TravelFigure 11. Turning in Place Advanced DrivingPractice Turning Around a Corner Figure 10. Turning Around a CornerStorage Raise and Lower the Roll BarTo Lower the Roll Bar To Raise the Roll BarFigure 14. Proper Cutting Height MowingMowing Recommendations Height of GrassHow Much Grass to Cut Off When Broadcasting Mowing MethodsWhen and How Often to Mow Note Always operate the engine at full throttle when mowingMulching Requires EXCELLENT Mowing Conditions Attaching a TrailerFigure 17. Trailer Weight Recommendations A. Clevis Pin B. Clip Proper MulchingSafety Items Regular MaintenanceRegular Maintenance Maintenance ScheduleInspect Muffler and Spark Arrester Checking / Adding FuelFuel Filter Change Oil & FilterFigure 19. Checking Hydraulic Oil Level A. Hydraulic Oil Reservoir Check Hydraulic Oil LevelChange Hydraulic Oil Filter Change Interval Every 250 Hours Filter Part NumberFigure 21. Deck Lubrication LubricationGrease Lubricating the Front CastersInspecting the Mower Blades Servicing The Mower BladesRemoving the Mower Blade Avoid injury! Mower blades are sharpSharpening the Mower Blade Reinstalling the Mower BladesFigure 31. Tightening the Mower Blade for Installation C. Mower Blade Air Lift Points Up For InstallationCleaning the Battery and Cables Battery ChargingBattery Maintenance NOTE This unit is equipped with a maintenance-free BCIU1 batteryTo Adjust the Handle Placement Ground Speed Control Lever AdjustmentSpeed Balancing Adjustment To Adjust the Handle AlignmentFigure 35. Neutral Adjustment RH side shown A. Adjustment Linkage Rod Neutral AdjustmentReturn-to-Neutral Adjustment Checking the AdjustmentFigure 38. Hydraulic Pump Drive Belt Replacement A. Pump Drive Belt Parking Brake AdjustmentHydraulic Pump Drive Belt Replacement Figure 37. Parking Brake Adjustment A. Brake Spring B. Adjustment NutTo adjust the upper mounting position Rear Shocks Suspension AdjustmentTo adjust the spring pre-load Spring loaded components can kick back causing injury9. To adjust the outer lift rod Refer to Figure Deck Lift Rod Timing AdjustmentChecking the Deck Lift Rod Timing Adjustment 4. To adjust the inner lift rod Refer to FigureNOTE Before adjusting the deck level, the deck lift rod Deck Leveling AdjustmentDeck Lift Spring Regular MaintenanceFigure 47. Mower PTO Belt Routing A. Spindle Pulley B. PTO Drive Belt Mower Belt ReplacementFigure 46. Mower PTO Belt A. Idler Arm B. Stationary Idler Pulley C. 1/2” Breaker Bar D. SpringPROBLEM TroubleshootingTroubleshooting Troubleshooting the RiderBrake will not hold Troubleshooting the Rider continuedTroubleshooting the Mower Rider drive belt slipsStepped Cutting Troubleshooting Common Cutting ProblemsStreaking ScalpingTechnical Manuals SpecificationsSpecifications DIMENSIONSFOLD LINEALONG APPROPRIATE DOTTED ANGLE OF THE SLOPEPage BELTS AND BLADES Product Quick Specs