Simplicity 543777-0113-E1, 5101604 General Operation, Transporting and Storage, Operator Safety

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General Operation

Operator Safety

Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is

capable of amputating hands and feet and throwing objects. The triangle Transporting and Storage in text signifies important

cautions or warnings which must be followed.

General Operation

1.Read, understand, and follow all instructions in the manual and on the unit before starting.

2.Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

3.Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age).

4.Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade(s).

5.Be sure the area is clear of other people before mowing. Stop the unit if anyone enters the area.

6.Never carry passengers.

7.Do not mow in reverse unless absolutely necessary. Always look down and behind before and while travelling in reverse.

8.Never direct discharge material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.

9.Do not operate the machine without the entire grass catcher, discharge guard (deflector), or other safety devices in place and operational.

10. Slow down before turning.

11. Never leave a running unit unattended. Always disengage the blades (PTO), set parking brake, stop engine, and remove keys before dismounting.

12. Disengage blades (PTO) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

13. Operate the machine only in daylight or good artificial light.

14. Do not operate the unit while under the influence of alcohol or drugs.

15Watch for traffic when operating near or crossing roadways.

16. Use extra care when loading or unloading the unit into a trailer or truck.

17. Always wear eye protection when operating this unit.

18. Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment- related injuries. These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury.

19. Follow the manufacturer’s recommendations for wheel weights or counterweights.

20. Keep in mind the operator is responsible for accidents occurring to other people or property.

21. All drivers should seek and obtain professional and practical instruction.

22. Always wear substantial footwear and trousers. Never operate when barefoot or wearing sandals.

23. Before using, always visually check that the blades and blade hardware are present, intact, and secure. Replace worn or damaged parts.

24. Disengage attachments before: refueling, removing an attachment, making adjustments (unless the adjustment can be made from the operator’s position).

25. When the machine is parked, stored, or left unattended, lower the cutting means unless a positive mechanical lock is used.

26. Before leaving the operator’s position for any reason, engage the parking brake (if equipped), disengage the blades (PTO), stop the engine, and remove the key.

27. To reduce fire hazard, keep the unit free of grass, leaves,

&excess oil. Do not stop or park over dry leaves, grass, or combustible materials.

28. OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period.

Manual backgroundWARNING

It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact an Authorized Service Dealer to obtain a spark arrester designed for the exhaust system installed on this engine.

Manual backgroundWARNING

Extended exposure to excessively high sound levels can result in hearing loss.

This machine produces sound levels in excess of 85 dBA at the operator’s ear and can cause hearing loss through extended periods of exposure.

Wear hearing protection when operating this machine.

Transporting and Storage

1.When transporting the unit on an open trailer, make sure it is facing forward, in the direction of travel. If the unit is facing backwards, wind lift could damage the unit.

2.Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.

3.Never store the unit (with fuel) in an enclosed poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.

4.Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.

5.Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.

6.Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.

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Contents OPERATOR’S MANUAL Cobalt Series30HP Zero-Turn Riders Mfg. NoDATE PURCHASED Table of Contents Operator SafetyFeatures & Controls Regular MaintenanceOperator Safety Operator SafetyOperating Safety Read the ManualMoving Parts Slope OperationThrown Objects Overhead Obstacles Roll Bar UseRetaining Walls, Drop-offs, and Water Fuel and Maintenance Enclosed AreasGeneral Operation Transporting and StorageTowed Equipment Ride-On Units EmissionsIgnition System Operating on steep slopes can be dangerousSafe Handling of Gasoline Service and MaintenanceService & Maintenance Inspection of the Roll Bar Protective Structure Roll Bar InstructionsOperational Warnings Inspection and Maintenance of the Roll Bar Seat Belt INSPECT BUCKLE LATCH INSPECT WEBBINGSafety Decals Safety Interlock System Operational SAFETY ChecksSafety Icons North American Safety IconsFeatures and Controls Features and ControlsIdentification Numbers CE ModelsDeck Lift Pedal, Cutting Height Adjustment Pin & Deck Lift Lock Lever PTO Power Take Off SwitchControl Functions Parking BrakeIgnition Switch Hour Meter / Maintenance ReminderSeat Adjustment Lever Throttle ControlGeneral Operating Safety OperationOperation Checks Before StartingSeat Adjustment Check Tire PressuresPushing the Rider by Hand OperationMowing Height Adjustment Foot Pedal AdjustmentTo Adjust Pedal Position Figure 5. Mowing Height Adjustment A. Cutting Height Adjustment Pin2. NOTE A warm engine may not require choking Starting the EngineStopping the Rider Zero-Turn Driving Practice Basic DrivingSmooth Travel Figure 7. Move Control Levers GraduallyAdvanced Driving Practice Turning Around a CornerFigure 10. Turning Around a Corner Figure 11. Turning in PlaceRaise and Lower the Roll Bar To Lower the Roll BarTo Raise the Roll Bar StorageMowing Mowing RecommendationsHeight of Grass Figure 14. Proper Cutting HeightMowing Methods When and How Often to MowNote Always operate the engine at full throttle when mowing How Much Grass to Cut Off When BroadcastingAttaching a Trailer Figure 17. Trailer Weight Recommendations A. Clevis Pin B. ClipProper Mulching Mulching Requires EXCELLENT Mowing ConditionsRegular Maintenance Regular MaintenanceMaintenance Schedule Safety ItemsChecking / Adding Fuel Fuel FilterChange Oil & Filter Inspect Muffler and Spark ArresterCheck Hydraulic Oil Level Change Hydraulic Oil FilterChange Interval Every 250 Hours Filter Part Number Figure 19. Checking Hydraulic Oil Level A. Hydraulic Oil ReservoirLubrication GreaseLubricating the Front Casters Figure 21. Deck LubricationServicing The Mower Blades Removing the Mower BladeAvoid injury! Mower blades are sharp Inspecting the Mower BladesReinstalling the Mower Blades Figure 31. Tightening the Mower Blade for InstallationC. Mower Blade Air Lift Points Up For Installation Sharpening the Mower BladeBattery Charging Battery MaintenanceNOTE This unit is equipped with a maintenance-free BCIU1 battery Cleaning the Battery and CablesGround Speed Control Lever Adjustment Speed Balancing AdjustmentTo Adjust the Handle Alignment To Adjust the Handle PlacementNeutral Adjustment Return-to-Neutral AdjustmentChecking the Adjustment Figure 35. Neutral Adjustment RH side shown A. Adjustment Linkage RodParking Brake Adjustment Hydraulic Pump Drive Belt ReplacementFigure 37. Parking Brake Adjustment A. Brake Spring B. Adjustment Nut Figure 38. Hydraulic Pump Drive Belt Replacement A. Pump Drive BeltSuspension Adjustment To adjust the spring pre-loadSpring loaded components can kick back causing injury To adjust the upper mounting position Rear ShocksDeck Lift Rod Timing Adjustment Checking the Deck Lift Rod Timing Adjustment4. To adjust the inner lift rod Refer to Figure 9. To adjust the outer lift rod Refer to FigureDeck Leveling Adjustment Deck Lift SpringRegular Maintenance NOTE Before adjusting the deck level, the deck lift rodMower Belt Replacement Figure 46. Mower PTO Belt A. Idler Arm B. Stationary Idler PulleyC. 1/2” Breaker Bar D. Spring Figure 47. Mower PTO Belt Routing A. Spindle Pulley B. PTO Drive BeltTroubleshooting TroubleshootingTroubleshooting the Rider PROBLEMTroubleshooting the Rider continued Troubleshooting the MowerRider drive belt slips Brake will not holdTroubleshooting Common Cutting Problems StreakingScalping Stepped CuttingSpecifications SpecificationsDIMENSIONS Technical ManualsLINE ALONG APPROPRIATE DOTTEDANGLE OF THE SLOPE FOLDPage Product Quick Specs BELTS AND BLADES