Simplicity 5101604 manual Parking Brake Adjustment, Hydraulic Pump Drive Belt Replacement

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Parking Brake Adjustment

Parking Brake Adjustment

1.Disengage the PTO, engage the parking brake, stop the engine and remove the ignition key.

2.Raise the seat plate.

3.Locate the brake spring (A, Figure 37).

4.With the parking brake engaged, measure the compressed spring length. The spring should be 1-15/16” - 2” (4,9 - 5,1 cm) when compressed.

5.If the spring is not within this range, release the parking brake and turn the adjustment nut (B) to compress or relax the spring.

6.Engage the parking brake and remeasure the spring

NOTICE

Do NOT adjust the spring shorter than

1-15/16” (4,9 cm) when compressed. This may damage the brake mechanism.

Hydraulic Pump Drive Belt Replacement

1.Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key.

2.Remove the PTO drive belt (see Mower Belt Replacement for removal instructions).

3.Remove the hardware that secures the clutch anchor pad to the PTO clutch.

4.Loosen the nut towards the front of the machine on the spring anchor hook (G, Figure 38) to release the majority of the belt tension. Use caution and remove the nut to completely release the tension.

5.Remove the old belts and replace it with the new ones. Make sure the V-side of the belt runs in the grooves of the crankshaft pulley and pump pulleys (B & C).

6.Reinstall the anchor hook (G) into the anchor tab and loosely fasten the nut. Adjust the anchor hook until a measurement of 8-3/8” (21,2 cm) is achieved from the outside if the spring hooks. Tighten nut.

7.Reinstall the clutch anchor pad to the PTO clutch and secure with the hardware previously removed.

8.Reinstall the PTO drive belt.

Regular Maintenance

B

A

Figure 37. Parking Brake Adjustment

A.Brake Spring

B.Adjustment Nut

	B
	D	A
8 3/8”	E
(21,2 cm)
C		C
C
	F	G

Figure 38. Hydraulic Pump Drive Belt Replacement

A.Pump Drive Belt

B.Crankshaft Pulley

C.Pump Pulley

D.Idler Pulley

E.Idler Arm

F.Spring

G.Spring Anchor Hook

35

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Contents Cobalt Series OPERATOR’S MANUAL30HP Zero-Turn Riders Mfg. NoDATE PURCHASED Operator Safety Table of ContentsFeatures & Controls Regular MaintenanceOperator Safety Operator SafetyOperating Safety Read the ManualThrown Objects Slope OperationMoving Parts Retaining Walls, Drop-offs, and Water Roll Bar UseOverhead Obstacles Enclosed Areas Fuel and MaintenanceTransporting and Storage General OperationEmissions Towed Equipment Ride-On UnitsIgnition System Operating on steep slopes can be dangerousService & Maintenance Service and MaintenanceSafe Handling of Gasoline Operational Warnings Roll Bar InstructionsInspection of the Roll Bar Protective Structure INSPECT BUCKLE LATCH INSPECT WEBBING Inspection and Maintenance of the Roll Bar Seat Belt Safety DecalsOperational SAFETY Checks Safety Interlock SystemSafety Icons North American Safety IconsFeatures and Controls Features and ControlsIdentification Numbers CE ModelsPTO Power Take Off Switch Deck Lift Pedal, Cutting Height Adjustment Pin & Deck Lift Lock LeverControl Functions Parking BrakeHour Meter / Maintenance Reminder Ignition SwitchSeat Adjustment Lever Throttle ControlOperation General Operating SafetyOperation Checks Before StartingCheck Tire Pressures Seat AdjustmentPushing the Rider by Hand OperationFoot Pedal Adjustment Mowing Height AdjustmentTo Adjust Pedal Position Figure 5. Mowing Height Adjustment A. Cutting Height Adjustment PinStopping the Rider Starting the Engine2. NOTE A warm engine may not require choking Basic Driving Zero-Turn Driving PracticeSmooth Travel Figure 7. Move Control Levers GraduallyPractice Turning Around a Corner Advanced DrivingFigure 10. Turning Around a Corner Figure 11. Turning in PlaceTo Lower the Roll Bar Raise and Lower the Roll BarTo Raise the Roll Bar StorageMowing Recommendations MowingHeight of Grass Figure 14. Proper Cutting HeightWhen and How Often to Mow Mowing MethodsNote Always operate the engine at full throttle when mowing How Much Grass to Cut Off When BroadcastingFigure 17. Trailer Weight Recommendations A. Clevis Pin B. Clip Attaching a TrailerProper Mulching Mulching Requires EXCELLENT Mowing ConditionsRegular Maintenance Regular MaintenanceMaintenance Schedule Safety ItemsFuel Filter Checking / Adding FuelChange Oil & Filter Inspect Muffler and Spark ArresterChange Hydraulic Oil Filter Check Hydraulic Oil LevelChange Interval Every 250 Hours Filter Part Number Figure 19. Checking Hydraulic Oil Level A. Hydraulic Oil ReservoirGrease LubricationLubricating the Front Casters Figure 21. Deck LubricationRemoving the Mower Blade Servicing The Mower BladesAvoid injury! Mower blades are sharp Inspecting the Mower BladesFigure 31. Tightening the Mower Blade for Installation Reinstalling the Mower BladesC. Mower Blade Air Lift Points Up For Installation Sharpening the Mower BladeBattery Maintenance Battery ChargingNOTE This unit is equipped with a maintenance-free BCIU1 battery Cleaning the Battery and CablesSpeed Balancing Adjustment Ground Speed Control Lever AdjustmentTo Adjust the Handle Alignment To Adjust the Handle PlacementReturn-to-Neutral Adjustment Neutral AdjustmentChecking the Adjustment Figure 35. Neutral Adjustment RH side shown A. Adjustment Linkage RodHydraulic Pump Drive Belt Replacement Parking Brake AdjustmentFigure 37. Parking Brake Adjustment A. Brake Spring B. Adjustment Nut Figure 38. Hydraulic Pump Drive Belt Replacement A. Pump Drive BeltTo adjust the spring pre-load Suspension AdjustmentSpring loaded components can kick back causing injury To adjust the upper mounting position Rear ShocksChecking the Deck Lift Rod Timing Adjustment Deck Lift Rod Timing Adjustment4. To adjust the inner lift rod Refer to Figure 9. To adjust the outer lift rod Refer to FigureDeck Lift Spring Deck Leveling AdjustmentRegular Maintenance NOTE Before adjusting the deck level, the deck lift rodFigure 46. Mower PTO Belt A. Idler Arm B. Stationary Idler Pulley Mower Belt ReplacementC. 1/2” Breaker Bar D. Spring Figure 47. Mower PTO Belt Routing A. Spindle Pulley B. PTO Drive BeltTroubleshooting TroubleshootingTroubleshooting the Rider PROBLEMTroubleshooting the Mower Troubleshooting the Rider continuedRider drive belt slips Brake will not holdStreaking Troubleshooting Common Cutting ProblemsScalping Stepped CuttingSpecifications SpecificationsDIMENSIONS Technical ManualsALONG APPROPRIATE DOTTED LINEANGLE OF THE SLOPE FOLDPage BELTS AND BLADES Product Quick Specs