Simplicity 543777-0113-E1 Suspension Adjustment, Regular Maintenance, Front, Spanner, Wrench

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Suspension Adjustment

Regular Maintenance

Suspension Adjustment

The shock assembly can be adjusted to vary the amount of pre-load applied to the springs. This allows the operator to maintain the ride height.

Use less pre-load for light weight operators.

Use more pre-load for heavy weight operators.

To adjust the spring pre-load:

1.Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake.

2.See Figure 39. Using the supplied spanner wrench (p/n 5022853), insert the tip of the wrench into the notch in the pre-load adjuster.

While holding the wrench with both hands:

Turn clockwise to decrease the pre-load.

Turn counter-clockwiseto increase the pre-load.

Make sure that for each pair of shocks that the left-hand and right-hand are set to the same amount of pre-load.

NOTE: Spanner wrench is located under the seat. Rear tires must be removed to adjust the rear suspension.

To adjust the spring pre-load:WARNING

Spring loaded components can kick back causing injury.

Use two hands when adjusting the shock springs. This will prevent the wrench from slipping while pressure is being applied.

To adjust the upper mounting position (Rear Shocks):

1.Park machine on a flat, level surface. Disengage the PTO, stop the engine, and engage the parking brake.

2.Raise the rear of the machine and secure with jackstands. The jackstands must under the bumper. Chock the front wheels to prevent the machine from rolling.

3.Position the jack under the cross member that ties the suspension arms together and slowly raise the rear suspension to relieve the pressure on the upper shock mounting bolts.

NOTE: This will require small adjustments to the jack’s position. The shock should move freely on the mounting bolt when the pressure is relieved.

4.Remove the upper shock mounting hardware and pivot the shock to the position #2 (see Figure 39). Adjust the jack to align the shock mounts to the shocks.

5.Reinstall the upper shock mounting hardware and tighten securely.

6.Remove the jack from under the suspension cross member.

7.Remove the jackstands from under the machine.

FRONT

SPANNER

REARREAR

 

SPANNER

 

 

WRENCH

POSITION #1

POSITION #2

 

WRENCH

 

 

(FACTORY SET)

 

 

 

PREPRE-LOAD-LOAD

 

 

 

ADJUSTER

 

 

 

ADJUSTER

 

Figure 39. Suspension Adjustment

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Contents 30HP Zero-Turn Riders OPERATOR’S MANUALCobalt Series Mfg. NoDATE PURCHASED Features & Controls Table of ContentsOperator Safety Regular MaintenanceOperating Safety Operator SafetyOperator Safety Read the ManualMoving Parts Slope OperationThrown Objects Overhead Obstacles Roll Bar UseRetaining Walls, Drop-offs, and Water Fuel and Maintenance Enclosed AreasGeneral Operation Transporting and StorageIgnition System Towed Equipment Ride-On UnitsEmissions Operating on steep slopes can be dangerousSafe Handling of Gasoline Service and MaintenanceService & Maintenance Inspection of the Roll Bar Protective Structure Roll Bar InstructionsOperational Warnings Inspection and Maintenance of the Roll Bar Seat Belt INSPECT BUCKLE LATCH INSPECT WEBBINGSafety Decals Safety Icons Safety Interlock SystemOperational SAFETY Checks North American Safety IconsIdentification Numbers Features and ControlsFeatures and Controls CE ModelsControl Functions Deck Lift Pedal, Cutting Height Adjustment Pin & Deck Lift Lock LeverPTO Power Take Off Switch Parking BrakeSeat Adjustment Lever Ignition SwitchHour Meter / Maintenance Reminder Throttle ControlOperation General Operating SafetyOperation Checks Before StartingPushing the Rider by Hand Seat AdjustmentCheck Tire Pressures OperationTo Adjust Pedal Position Mowing Height AdjustmentFoot Pedal Adjustment Figure 5. Mowing Height Adjustment A. Cutting Height Adjustment Pin2. NOTE A warm engine may not require choking Starting the EngineStopping the Rider Smooth Travel Zero-Turn Driving PracticeBasic Driving Figure 7. Move Control Levers GraduallyFigure 10. Turning Around a Corner Advanced DrivingPractice Turning Around a Corner Figure 11. Turning in PlaceTo Raise the Roll Bar Raise and Lower the Roll BarTo Lower the Roll Bar StorageHeight of Grass MowingMowing Recommendations Figure 14. Proper Cutting HeightNote Always operate the engine at full throttle when mowing Mowing MethodsWhen and How Often to Mow How Much Grass to Cut Off When BroadcastingProper Mulching Attaching a TrailerFigure 17. Trailer Weight Recommendations A. Clevis Pin B. Clip Mulching Requires EXCELLENT Mowing ConditionsMaintenance Schedule Regular MaintenanceRegular Maintenance Safety ItemsChange Oil & Filter Checking / Adding FuelFuel Filter Inspect Muffler and Spark ArresterChange Interval Every 250 Hours Filter Part Number Check Hydraulic Oil LevelChange Hydraulic Oil Filter Figure 19. Checking Hydraulic Oil Level A. Hydraulic Oil ReservoirLubricating the Front Casters LubricationGrease Figure 21. Deck LubricationAvoid injury! Mower blades are sharp Servicing The Mower BladesRemoving the Mower Blade Inspecting the Mower BladesC. Mower Blade Air Lift Points Up For Installation Reinstalling the Mower BladesFigure 31. Tightening the Mower Blade for Installation Sharpening the Mower BladeNOTE This unit is equipped with a maintenance-free BCIU1 battery Battery ChargingBattery Maintenance Cleaning the Battery and CablesTo Adjust the Handle Alignment Ground Speed Control Lever AdjustmentSpeed Balancing Adjustment To Adjust the Handle PlacementChecking the Adjustment Neutral AdjustmentReturn-to-Neutral Adjustment Figure 35. Neutral Adjustment RH side shown A. Adjustment Linkage RodFigure 37. Parking Brake Adjustment A. Brake Spring B. Adjustment Nut Parking Brake AdjustmentHydraulic Pump Drive Belt Replacement Figure 38. Hydraulic Pump Drive Belt Replacement A. Pump Drive BeltSpring loaded components can kick back causing injury Suspension AdjustmentTo adjust the spring pre-load To adjust the upper mounting position Rear Shocks4. To adjust the inner lift rod Refer to Figure Deck Lift Rod Timing AdjustmentChecking the Deck Lift Rod Timing Adjustment 9. To adjust the outer lift rod Refer to FigureRegular Maintenance Deck Leveling AdjustmentDeck Lift Spring NOTE Before adjusting the deck level, the deck lift rodC. 1/2” Breaker Bar D. Spring Mower Belt ReplacementFigure 46. Mower PTO Belt A. Idler Arm B. Stationary Idler Pulley Figure 47. Mower PTO Belt Routing A. Spindle Pulley B. PTO Drive BeltTroubleshooting the Rider TroubleshootingTroubleshooting PROBLEMRider drive belt slips Troubleshooting the Rider continuedTroubleshooting the Mower Brake will not holdScalping Troubleshooting Common Cutting ProblemsStreaking Stepped CuttingDIMENSIONS SpecificationsSpecifications Technical ManualsANGLE OF THE SLOPE LINEALONG APPROPRIATE DOTTED FOLDPage Product Quick Specs BELTS AND BLADES