Simplicity 5101604, 543777-0113-E1 manual Safety Decals, Operator Safety, 

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Safety Decals

Safety Decals

This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.

Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.

All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.

If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.

These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.

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Operator Safety

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2	AMPUTATION	AND THROWN
	OBJECTS HAZARD

To avoid injury from rotating blades, stay clear of deck edge and keep others away. Do not mow without discharge chute or entire grass catcher in place.

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Contents Cobalt Series OPERATOR’S MANUAL30HP Zero-Turn Riders Mfg. NoDATE PURCHASED Operator Safety Table of ContentsFeatures & Controls Regular MaintenanceOperator Safety Operator SafetyOperating Safety Read the ManualThrown Objects Slope OperationMoving Parts Retaining Walls, Drop-offs, and Water Roll Bar UseOverhead Obstacles Enclosed Areas Fuel and MaintenanceTransporting and Storage General OperationEmissions Towed Equipment Ride-On UnitsIgnition System Operating on steep slopes can be dangerousService & Maintenance Service and MaintenanceSafe Handling of Gasoline Operational Warnings Roll Bar InstructionsInspection of the Roll Bar Protective Structure INSPECT BUCKLE LATCH INSPECT WEBBING Inspection and Maintenance of the Roll Bar Seat Belt Safety DecalsOperational SAFETY Checks Safety Interlock SystemSafety Icons North American Safety IconsFeatures and Controls Features and ControlsIdentification Numbers CE ModelsPTO Power Take Off Switch Deck Lift Pedal, Cutting Height Adjustment Pin & Deck Lift Lock LeverControl Functions Parking BrakeHour Meter / Maintenance Reminder Ignition SwitchSeat Adjustment Lever Throttle ControlOperation General Operating SafetyOperation Checks Before StartingCheck Tire Pressures Seat AdjustmentPushing the Rider by Hand OperationFoot Pedal Adjustment Mowing Height AdjustmentTo Adjust Pedal Position Figure 5. Mowing Height Adjustment A. Cutting Height Adjustment PinStopping the Rider Starting the Engine2. NOTE A warm engine may not require choking Basic Driving Zero-Turn Driving PracticeSmooth Travel Figure 7. Move Control Levers GraduallyPractice Turning Around a Corner Advanced DrivingFigure 10. Turning Around a Corner Figure 11. Turning in PlaceTo Lower the Roll Bar Raise and Lower the Roll BarTo Raise the Roll Bar StorageMowing Recommendations MowingHeight of Grass Figure 14. Proper Cutting HeightWhen and How Often to Mow Mowing MethodsNote Always operate the engine at full throttle when mowing How Much Grass to Cut Off When BroadcastingFigure 17. Trailer Weight Recommendations A. Clevis Pin B. Clip Attaching a TrailerProper Mulching Mulching Requires EXCELLENT Mowing ConditionsRegular Maintenance Regular MaintenanceMaintenance Schedule Safety ItemsFuel Filter Checking / Adding FuelChange Oil & Filter Inspect Muffler and Spark ArresterChange Hydraulic Oil Filter Check Hydraulic Oil LevelChange Interval Every 250 Hours Filter Part Number Figure 19. Checking Hydraulic Oil Level A. Hydraulic Oil ReservoirGrease LubricationLubricating the Front Casters Figure 21. Deck LubricationRemoving the Mower Blade Servicing The Mower BladesAvoid injury! Mower blades are sharp Inspecting the Mower BladesFigure 31. Tightening the Mower Blade for Installation Reinstalling the Mower BladesC. Mower Blade Air Lift Points Up For Installation Sharpening the Mower BladeBattery Maintenance Battery ChargingNOTE This unit is equipped with a maintenance-free BCIU1 battery Cleaning the Battery and CablesSpeed Balancing Adjustment Ground Speed Control Lever AdjustmentTo Adjust the Handle Alignment To Adjust the Handle PlacementReturn-to-Neutral Adjustment Neutral AdjustmentChecking the Adjustment Figure 35. Neutral Adjustment RH side shown A. Adjustment Linkage RodHydraulic Pump Drive Belt Replacement Parking Brake AdjustmentFigure 37. Parking Brake Adjustment A. Brake Spring B. Adjustment Nut Figure 38. Hydraulic Pump Drive Belt Replacement A. Pump Drive BeltTo adjust the spring pre-load Suspension AdjustmentSpring loaded components can kick back causing injury To adjust the upper mounting position Rear ShocksChecking the Deck Lift Rod Timing Adjustment Deck Lift Rod Timing Adjustment4. To adjust the inner lift rod Refer to Figure 9. To adjust the outer lift rod Refer to FigureDeck Lift Spring Deck Leveling AdjustmentRegular Maintenance NOTE Before adjusting the deck level, the deck lift rodFigure 46. Mower PTO Belt A. Idler Arm B. Stationary Idler Pulley Mower Belt ReplacementC. 1/2” Breaker Bar D. Spring Figure 47. Mower PTO Belt Routing A. Spindle Pulley B. PTO Drive BeltTroubleshooting TroubleshootingTroubleshooting the Rider PROBLEMTroubleshooting the Mower Troubleshooting the Rider continuedRider drive belt slips Brake will not holdStreaking Troubleshooting Common Cutting ProblemsScalping Stepped CuttingSpecifications SpecificationsDIMENSIONS Technical ManualsALONG APPROPRIATE DOTTED LINEANGLE OF THE SLOPE FOLDPage BELTS AND BLADES Product Quick Specs