Simplicity 5101604, 543777-0113-E1 manual Fuel and Maintenance, Enclosed Areas, Operator Safety

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Fuel and Maintenance

Operator Safety

Fuel and Maintenance

Always disengage all drives, shutoff the engine, and remove the key before doing any cleaning, refueling, or servicing.

Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running. Allow engine to cool for at least 3 minutes prior to adding fuel.

Do not add fuel indoors, in an enclosed trailer, garage, or any other enclosed area that is not well ventilated. Gasoline spills should be cleaned up promptly and before operation begins.

Gasoline should be stored only in sealed containers approved for fuel.

Proper maintenance is critical to the safety and performance of your unit. Keep the unit free of grass, leaves, and excess oil. Be sure to perform the maintenance procedures listed in this manual, especially periodically testing the safety system.

Enclosed Areas

Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death.

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Contents Mfg. No OPERATOR’S MANUALCobalt Series 30HP Zero-Turn RidersDATE PURCHASED Regular Maintenance Table of ContentsOperator Safety Features & ControlsRead the Manual Operator SafetyOperator Safety Operating SafetyThrown Objects Slope OperationMoving Parts Retaining Walls, Drop-offs, and Water Roll Bar UseOverhead Obstacles Enclosed Areas Fuel and MaintenanceTransporting and Storage General OperationOperating on steep slopes can be dangerous Towed Equipment Ride-On UnitsEmissions Ignition SystemService & Maintenance Service and MaintenanceSafe Handling of Gasoline Operational Warnings Roll Bar InstructionsInspection of the Roll Bar Protective Structure INSPECT BUCKLE LATCH INSPECT WEBBING Inspection and Maintenance of the Roll Bar Seat Belt Safety DecalsNorth American Safety Icons Safety Interlock SystemOperational SAFETY Checks Safety IconsCE Models Features and ControlsFeatures and Controls Identification NumbersParking Brake Deck Lift Pedal, Cutting Height Adjustment Pin & Deck Lift Lock LeverPTO Power Take Off Switch Control FunctionsThrottle Control Ignition SwitchHour Meter / Maintenance Reminder Seat Adjustment LeverChecks Before Starting General Operating SafetyOperation OperationOperation Seat AdjustmentCheck Tire Pressures Pushing the Rider by HandFigure 5. Mowing Height Adjustment A. Cutting Height Adjustment Pin Mowing Height AdjustmentFoot Pedal Adjustment To Adjust Pedal PositionStopping the Rider Starting the Engine2. NOTE A warm engine may not require choking Figure 7. Move Control Levers Gradually Zero-Turn Driving PracticeBasic Driving Smooth TravelFigure 11. Turning in Place Advanced DrivingPractice Turning Around a Corner Figure 10. Turning Around a CornerStorage Raise and Lower the Roll BarTo Lower the Roll Bar To Raise the Roll BarFigure 14. Proper Cutting Height MowingMowing Recommendations Height of GrassHow Much Grass to Cut Off When Broadcasting Mowing MethodsWhen and How Often to Mow Note Always operate the engine at full throttle when mowingMulching Requires EXCELLENT Mowing Conditions Attaching a TrailerFigure 17. Trailer Weight Recommendations A. Clevis Pin B. Clip Proper MulchingSafety Items Regular MaintenanceRegular Maintenance Maintenance ScheduleInspect Muffler and Spark Arrester Checking / Adding FuelFuel Filter Change Oil & FilterFigure 19. Checking Hydraulic Oil Level A. Hydraulic Oil Reservoir Check Hydraulic Oil LevelChange Hydraulic Oil Filter Change Interval Every 250 Hours Filter Part NumberFigure 21. Deck Lubrication LubricationGrease Lubricating the Front CastersInspecting the Mower Blades Servicing The Mower BladesRemoving the Mower Blade Avoid injury! Mower blades are sharpSharpening the Mower Blade Reinstalling the Mower BladesFigure 31. Tightening the Mower Blade for Installation C. Mower Blade Air Lift Points Up For InstallationCleaning the Battery and Cables Battery ChargingBattery Maintenance NOTE This unit is equipped with a maintenance-free BCIU1 batteryTo Adjust the Handle Placement Ground Speed Control Lever AdjustmentSpeed Balancing Adjustment To Adjust the Handle AlignmentFigure 35. Neutral Adjustment RH side shown A. Adjustment Linkage Rod Neutral AdjustmentReturn-to-Neutral Adjustment Checking the AdjustmentFigure 38. Hydraulic Pump Drive Belt Replacement A. Pump Drive Belt Parking Brake AdjustmentHydraulic Pump Drive Belt Replacement Figure 37. Parking Brake Adjustment A. Brake Spring B. Adjustment NutTo adjust the upper mounting position Rear Shocks Suspension AdjustmentTo adjust the spring pre-load Spring loaded components can kick back causing injury9. To adjust the outer lift rod Refer to Figure Deck Lift Rod Timing AdjustmentChecking the Deck Lift Rod Timing Adjustment 4. To adjust the inner lift rod Refer to FigureNOTE Before adjusting the deck level, the deck lift rod Deck Leveling AdjustmentDeck Lift Spring Regular MaintenanceFigure 47. Mower PTO Belt Routing A. Spindle Pulley B. PTO Drive Belt Mower Belt ReplacementFigure 46. Mower PTO Belt A. Idler Arm B. Stationary Idler Pulley C. 1/2” Breaker Bar D. SpringPROBLEM TroubleshootingTroubleshooting Troubleshooting the RiderBrake will not hold Troubleshooting the Rider continuedTroubleshooting the Mower Rider drive belt slipsStepped Cutting Troubleshooting Common Cutting ProblemsStreaking ScalpingTechnical Manuals SpecificationsSpecifications DIMENSIONSFOLD LINEALONG APPROPRIATE DOTTED ANGLE OF THE SLOPEPage BELTS AND BLADES Product Quick Specs