Simplicity 5101604 Checking / Adding Fuel, Fuel Filter, Change Oil & Filter, Regular Maintenance

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Checking / Adding Fuel

Checking / Adding Fuel

To add fuel:

1.Stop the engine and allow to cool for at least 3 minutes.

2.Remove the fuel cap (see Figure 1).

3.Fill the tank to the bottom of the filler neck. This will allow for fuel expansion.

NOTE: Do not overfill. Refer to your engine manual for specific fuel recommendations.

4. Install and hand tighten the fuel cap.

Fuel Filter

The fuel filter is located in the fuel line between fuel tank and carburetor, near the fuel pump. If filter is dirty or clogged, replace as follows:

1.Disconnect the negative battery cable.

2.Place a container below the filter to catch spilled fuel.

3.Using a pliers, open and slide hose clamps from fuel filter.

4.Remove hoses from filter.

5.Install new filter in proper flow direction in fuel line.

6.Secure with hose clamps.

7.Reconnect the negative battery cable when finished.

Change Oil & Filter

1.Warm engine by running for a few minutes. (Refer to the engine operator’s manual for oil & filter replacement instructions.)

2.Remove the oil drain hose (A, Figure 18) from the cable clamp (B) on the right-hand side of the frame and route the hose through hole in the engine deck as shown in Figure 15.

3.Place a small pan under the oil drain hose to catch the oil. Using the appropriate tools, remove the cap (B) from the oil drain hose (A) and drain the engine oil.

4.After draining, replace the cap and wipe up any spilled oil. Reinstall the oil drain hose into the cable clamp to retain the hose during normal operation.

5.Place an absorbent shop cloth under the engine oil filter. Remove the engine oil filter and replace with a new one.

6.Remove the shop cloth and wipe up any spilled oil.

Inspect Muffler and Spark Arrester

Inspect the muffler for cracks, corrosion, or other damage. Remove the spark arrester, if equipped, and inspect

for damage or carbon blockage. If replacement parts are required, make sure to use only original equipment replacement parts.

Fuel FilterWARNING

Replacement parts must be the same and installed in the same position as the original parts or fire could result.

Regular Maintenance

Change Oil & FilterWARNING

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do NOT allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.

Do NOT remove fuel filter when engine is hot, as spilled gasoline may ignite. Do NOT spread hose clamps further than necessary. Ensure clamps grip hoses firmly over filter after installation.

NOTICE

Do NOT use gasoline containing METHANOL, gasohol containing more than 10% ethanol, gasoline additives, premium gasoline, or white gas because engine/fuel system damage could result.

B Inspect Muffler and Spark Arrester

A

Figure 18. Engine Oil Drain

A.Oil Drain Hose

B.Cable Clamp

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Contents Cobalt Series OPERATOR’S MANUAL30HP Zero-Turn Riders Mfg. NoDATE PURCHASED Operator Safety Table of ContentsFeatures & Controls Regular MaintenanceOperator Safety Operator SafetyOperating Safety Read the ManualMoving Parts Slope OperationThrown Objects Overhead Obstacles Roll Bar UseRetaining Walls, Drop-offs, and Water Enclosed Areas Fuel and MaintenanceTransporting and Storage General OperationEmissions Towed Equipment Ride-On UnitsIgnition System Operating on steep slopes can be dangerousSafe Handling of Gasoline Service and MaintenanceService & Maintenance Inspection of the Roll Bar Protective Structure Roll Bar InstructionsOperational Warnings INSPECT BUCKLE LATCH INSPECT WEBBING Inspection and Maintenance of the Roll Bar Seat Belt Safety DecalsOperational SAFETY Checks Safety Interlock SystemSafety Icons North American Safety IconsFeatures and Controls Features and ControlsIdentification Numbers CE ModelsPTO Power Take Off Switch Deck Lift Pedal, Cutting Height Adjustment Pin & Deck Lift Lock LeverControl Functions Parking BrakeHour Meter / Maintenance Reminder Ignition SwitchSeat Adjustment Lever Throttle ControlOperation General Operating SafetyOperation Checks Before StartingCheck Tire Pressures Seat AdjustmentPushing the Rider by Hand OperationFoot Pedal Adjustment Mowing Height AdjustmentTo Adjust Pedal Position Figure 5. Mowing Height Adjustment A. Cutting Height Adjustment Pin2. NOTE A warm engine may not require choking Starting the EngineStopping the Rider Basic Driving Zero-Turn Driving PracticeSmooth Travel Figure 7. Move Control Levers GraduallyPractice Turning Around a Corner Advanced DrivingFigure 10. Turning Around a Corner Figure 11. Turning in PlaceTo Lower the Roll Bar Raise and Lower the Roll BarTo Raise the Roll Bar StorageMowing Recommendations MowingHeight of Grass Figure 14. Proper Cutting HeightWhen and How Often to Mow Mowing MethodsNote Always operate the engine at full throttle when mowing How Much Grass to Cut Off When BroadcastingFigure 17. Trailer Weight Recommendations A. Clevis Pin B. Clip Attaching a TrailerProper Mulching Mulching Requires EXCELLENT Mowing ConditionsRegular Maintenance Regular MaintenanceMaintenance Schedule Safety ItemsFuel Filter Checking / Adding FuelChange Oil & Filter Inspect Muffler and Spark ArresterChange Hydraulic Oil Filter Check Hydraulic Oil LevelChange Interval Every 250 Hours Filter Part Number Figure 19. Checking Hydraulic Oil Level A. Hydraulic Oil ReservoirGrease LubricationLubricating the Front Casters Figure 21. Deck LubricationRemoving the Mower Blade Servicing The Mower BladesAvoid injury! Mower blades are sharp Inspecting the Mower BladesFigure 31. Tightening the Mower Blade for Installation Reinstalling the Mower BladesC. Mower Blade Air Lift Points Up For Installation Sharpening the Mower BladeBattery Maintenance Battery ChargingNOTE This unit is equipped with a maintenance-free BCIU1 battery Cleaning the Battery and CablesSpeed Balancing Adjustment Ground Speed Control Lever AdjustmentTo Adjust the Handle Alignment To Adjust the Handle PlacementReturn-to-Neutral Adjustment Neutral AdjustmentChecking the Adjustment Figure 35. Neutral Adjustment RH side shown A. Adjustment Linkage RodHydraulic Pump Drive Belt Replacement Parking Brake AdjustmentFigure 37. Parking Brake Adjustment A. Brake Spring B. Adjustment Nut Figure 38. Hydraulic Pump Drive Belt Replacement A. Pump Drive BeltTo adjust the spring pre-load Suspension AdjustmentSpring loaded components can kick back causing injury To adjust the upper mounting position Rear ShocksChecking the Deck Lift Rod Timing Adjustment Deck Lift Rod Timing Adjustment4. To adjust the inner lift rod Refer to Figure 9. To adjust the outer lift rod Refer to FigureDeck Lift Spring Deck Leveling AdjustmentRegular Maintenance NOTE Before adjusting the deck level, the deck lift rodFigure 46. Mower PTO Belt A. Idler Arm B. Stationary Idler Pulley Mower Belt ReplacementC. 1/2” Breaker Bar D. Spring Figure 47. Mower PTO Belt Routing A. Spindle Pulley B. PTO Drive BeltTroubleshooting TroubleshootingTroubleshooting the Rider PROBLEMTroubleshooting the Mower Troubleshooting the Rider continuedRider drive belt slips Brake will not holdStreaking Troubleshooting Common Cutting ProblemsScalping Stepped CuttingSpecifications SpecificationsDIMENSIONS Technical ManualsALONG APPROPRIATE DOTTED LINEANGLE OF THE SLOPE FOLDPage BELTS AND BLADES Product Quick Specs